Refractory Fireclay Brick,Clay Fefractory Brick,Low Porosity Clay Brick

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China main port
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TT OR LC
Min Order Qty:
100 kg
Supply Capability:
2000000 kg/month

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Product Description:

High alumina fireclay Brick  


High alumina fireclay Brick for Heating Furnace is a kind of insulation material adopting organic matter as ignition loss substance in order to increase the porosity of refractory, which has such advantages as high porosity, small volume density, good insulation effect, high mechanical intensity, small thermal conductivity and long service life. For various industrial kilns & furnaces, it is a kind of essential refractory for energy saving and temperature preservation.

This series of High Alumina fireclay Brick for Heating Furnace are made of selected high alumina bauxite, kaolin caly, hollow microsphere as the mian material.By shaping at high pressure and sintering at high temperature. 

Fireclay brick is  shaped refractory product.It is made from flint clay clinker and binder , Through high heat sintering. The Al2O3 content range from 28% to 48%.The refractoriness range from 1580°C to 1750°C(SK-30.SK-32.SK-34.SK-35).

 

Product Applications:

High alumina fireclay Brick are ideal for use in the below applications 

Furnaces of metallurgy industry, heat treatment furnace

Furnaces of chemical industry and construction industry.

Furnace of incineration of garbage, recirculating fluidized bed furnace

Standard sizing: 230 x 114 x 65 mm others up to the client

 

Product Advantages:

CNBM has success in its Fireclay brick due to their cost-effectiveness and excellent insulating properties. CNBM also has experience in ceramic fiber blankets application and would like to assist you in product selection, system design, and installation techniques.

 

Main Product Features:

High refractoriness,High-temperature endurable .

Good corrosion resistance.

Good spalling resistance and wear resistance.

Good thermal shock resistance.

High mechanical strength.

High-temperature creep rate is low.

Good volume stability at high temperature.  

Product Specifications:

ITEM

UNF42

UNF46

ZGN42

RN40

TDL45-12

Refractoriness, ℃ 

1730

1750

1750

1730

1760

Bulk Density, g/cm3

2.15

2.25

2.3

2.15

2.37

Apparent Porosity, %

22

20

15

24

12

C.C.S, Mpa

30

35

58

28

68

Refractories Under Load (0.2Mpa)

1400

1420

1450

1430

1500

Reheating Linear Change, %

1400℃x2h              0.1-0.4

1430℃x2h              0-0.1

1450℃x2h              0-0.2

1350℃x2h       0-0.3

1450℃x2h              -0.1+0.05

Al2O3 Content , %

42

46

42

40

45

 

Size :

Common sizes

 

Straight type

Arch type

Wedge type

L×W×H (mm)

230×114×65

230×114×75

230×114×32

220×110×60

220×110×50

220×110×40

220×110×30

L×W×H/h (mm)

230×114×65/55

230×114×65/45

230×114×65/59

220×110×65/50

220×110×75/65

220×110×60/40

L×W×H/h (mm)

230×114×65/55

230×114×65/45

220×110×75/65

220×110×60/40

Other sizes according to customer requirements

 

 

FAQ:

Q1: How about your factory’s annual production capacity?

A1:CMAX annual production is about 310,000Tons.

Q2: How many production lines of your factory?

A2:CMAX has 26 production lines, including eight silicon bricks lines, and each one of mullite brick, high alumina brick, insulating brick and monolithics line.

Q3:How large the scale of your factory?

A3: CMAX covers almost 200,000 Square meters, including plant area of 180,000 square meters.

Q4: What’s your factory’s product scope?

A4:CMAX main products are: refractory for hot blast stove, refractory for coke oven, refractory for glass kiln, refractory for carbon calcining furnace, refractory for acid pickling line, refractory for cement kiln, refractory for blast furnace, refractory for nonferrous metal furnace, and basic refractory raw materials.

 

Product Picture 

 Refractory Fireclay Brick,Clay Fefractory Brick,Low Porosity Clay Brick

Produce Processing 

Crushing

In this stage massive raw materials which have been stored, are ground and classified into proper sizes, making them easier to shape.

Mixing

The prescribed size of ground raw material is weighed and mixed into a designated amount of water and forming agent.

Shaping

The mixture is then poured into a mold to form shapes, and the pressure is high.

Drying 

In this stage water is removed from the shaped bricks. This helps preventing the bricks from deforming or cracking which may result due to the rapid evaporation

Firing 

This is the most crucial process in refractory manufacturing. The modeled bricks are fired at high temperature to complete their thermochemical reaction so that they do not deform.

Inspection 

The bricks' physical and chemical properties are inspected very carefully by rigid quality management procedures.

Packing shipment

We guarantee efficient delivery every time.

Packing

We also supply (Click on following picture if interested):

 Refractory Fireclay Brick,Clay Fefractory Brick,Low Porosity Clay Brick

 

 


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Q:What kind of refractory material is used in the furnace when the boiler reaches more than 1200 degrees?
except refractory brick, refractories include refractory concrete (refractory cement+aggregate), fire-resistant insulating layer (refractory cement+vermiculite powder or refractory cement + diatomaceous earth) and so on.
Q:What are the differences between fireclay brick and high alumina refractory brick?
One is the high alumina, solid and hollow respectively, fused mullite as main raw material made of high-grade refractory materials, strong corrosion resistance, has the advantages of through mud treatment, good thermal shock stability. Good resistance to slag, used to build steel making furnace and glass furnace. High alumina brick is a kind of refractory material. Clay brick is also known as sintered brick, electric smelting corundum and low creep high alumina brick [1] with high grade bauxite, this kind of refractory brick's main component is AL2O3, which is suitable for large and small buildings with artificial bulk. High thermal stability. A neutral refractory material with more than 48% of alumina oxide content, clay brick has clay (including shale, molding, coal gangue and other powder) as the main raw materials, cement rotary furnace lining. The product has a small high-temperature creep, one is clay. From bauxite or other high content of aluminium oxide raw materials' forming and firing, refractoriness is above 1770 deg. High R.U.L and medium-sized hot-blast furnace is different firstly in the material, forming from drying and roasting
Q:Characteristics of refractory bricks
The ability to resist rapid changing temperature and not to be destroyed is 6, it refers to the change of the volume expansion and contraction in the same temperature change. the porosity is 3, this parameter is very important in its own properties, anti bending strength, but as a manufacturer, you must strictly control the explicit hole through the material unit area of heat flow rate: The main composition determines the quality and characteristics of the refractory material 2: Unit volume weight, good impact resistance, abrasion resistance show good compactness: Also called high temperature load, it begins to deformation temperature, the volume density, we define such a linear change rate is 0 physical and chemical properties is 1: 5, but the heat conductivity coefficient may be large, load softening temperature, porosity: The ability to withstand shear stress is 8, compressive strength: Did not make specific requirements about thermal shock resistant performance: Resistance to anti penetration erosion under high temperature and not destroyed 7: Don't have to explain it, linear change rate, thermal conductivity, slag resistance: Also known as linear change on reheating or the residual line change, if the expansion and contraction of each time is the same: Under the condition of unit temperature gradient, the service life is 4, chemical composition.
Q:What is the name of the white clay refractory brick
The name of white clay is kaolin clay
Q:Blend 12% fireclay and 88% refractory cement. Moderate water and mud are used to pile up firebricks?
Refractory bricks can irectly be liner. Lightweight mullite brick can be used for relatively longer time. If there is no mullite brick, use mud said above for some time, then continue to use by patching up.
Q:the refractory brick in glass furnace burner was burning, the bricks on both sides of the fire hole were burning the blocked it, what will cause brick burning?
The firebrick in glass melting furnace is mainly consisted of zircon brick, other ordinary refractory materials can not effectively prevent the erosion of glass solution. Because the glass melting liquid is eutectic mixture compared to the refractory bricks, it penetrates into the refractory brick and reduces its original performance, simply speaking, the glass melting liquid dissolves the refractory bricks as eutectic mixture .
Q:application of phosphate refractory bricks
The 4 properties of phosphate refractory bricks: (1) high strength wear resistance (2) and chemical erosion (its alkali resistant ability is better than that of clay brick and high alumina brick) (3) and good thermal shock resistance (4) high load softening temperature in rotary kiln, kilneye, kiln Zone door cover, cooling machine and lining refractory brick falling parts easy to loose
Q:What should be paid attention when the refractory brick kiln furnace reaches a certain service life and will be removed?
Q:Whether the cement kiln refractory bricks belong to hazardous waste or not?
Refractory brick produce dust hazards if it is broken, It is also should be paid attention to that if is refractory brick containing chromium, which will easily produce Cr VI when met with water, Cr^6+ material produced by magnesia chrome bricks is difficult to be damaged in the environment, which in many cases will exist in nature for a long time, continue to endanger human health. Chromite, as the raw materials to make magnesia-chrome brick, often exists in the form of trivalence (Cr203), is not toxic, nor carcinogenic, but in the cement rotary kiln high temperature oxidation atmosphere, it reacts with alkali metal oxide in cement materials, will produce chromic acid and alkali acid which is harmful to people's health. There are MgOIn contained in broken magnesia-chrome bricks, whose water solution is weakly alkalinity and generally will not easily produce K2cr207. K2Cr04 is a kind of weak oxidaiblity chemical compound, which has high chemical stability. It is very difficult to be reverted to non-toxic trivalent chromium when it blends into the environment. In many cases, these chemical compounds containing Cr VIcompounds will exist in nature stably, causing long-term pollution to the environment. This kind of harm is sustainable. The second reason that is very serious is that the high grade chrome ore is less and less in the world, forcing refractory manufacturers to find and develop
Q:Why are the refractory bricks near to rotary kiln tyre easy to be short lives?

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