Refractory Fireclay Brick,Clay Fefractory Brick,Low Porosity Clay Brick

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China main port
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TT OR LC
Min Order Qty:
100 kg
Supply Capability:
2000000 kg/month

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Product Description:

High alumina fireclay Brick  


High alumina fireclay Brick for Heating Furnace is a kind of insulation material adopting organic matter as ignition loss substance in order to increase the porosity of refractory, which has such advantages as high porosity, small volume density, good insulation effect, high mechanical intensity, small thermal conductivity and long service life. For various industrial kilns & furnaces, it is a kind of essential refractory for energy saving and temperature preservation.

This series of High Alumina fireclay Brick for Heating Furnace are made of selected high alumina bauxite, kaolin caly, hollow microsphere as the mian material.By shaping at high pressure and sintering at high temperature. 

Fireclay brick is  shaped refractory product.It is made from flint clay clinker and binder , Through high heat sintering. The Al2O3 content range from 28% to 48%.The refractoriness range from 1580°C to 1750°C(SK-30.SK-32.SK-34.SK-35).

 

Product Applications:

High alumina fireclay Brick are ideal for use in the below applications 

Furnaces of metallurgy industry, heat treatment furnace

Furnaces of chemical industry and construction industry.

Furnace of incineration of garbage, recirculating fluidized bed furnace

Standard sizing: 230 x 114 x 65 mm others up to the client

 

Product Advantages:

CNBM has success in its Fireclay brick due to their cost-effectiveness and excellent insulating properties. CNBM also has experience in ceramic fiber blankets application and would like to assist you in product selection, system design, and installation techniques.

 

Main Product Features:

High refractoriness,High-temperature endurable .

Good corrosion resistance.

Good spalling resistance and wear resistance.

Good thermal shock resistance.

High mechanical strength.

High-temperature creep rate is low.

Good volume stability at high temperature.  

Product Specifications:

ITEM

UNF42

UNF46

ZGN42

RN40

TDL45-12

Refractoriness, ℃ 

1730

1750

1750

1730

1760

Bulk Density, g/cm3

2.15

2.25

2.3

2.15

2.37

Apparent Porosity, %

22

20

15

24

12

C.C.S, Mpa

30

35

58

28

68

Refractories Under Load (0.2Mpa)

1400

1420

1450

1430

1500

Reheating Linear Change, %

1400℃x2h              0.1-0.4

1430℃x2h              0-0.1

1450℃x2h              0-0.2

1350℃x2h       0-0.3

1450℃x2h              -0.1+0.05

Al2O3 Content , %

42

46

42

40

45

 

Size :

Common sizes

 

Straight type

Arch type

Wedge type

L×W×H (mm)

230×114×65

230×114×75

230×114×32

220×110×60

220×110×50

220×110×40

220×110×30

L×W×H/h (mm)

230×114×65/55

230×114×65/45

230×114×65/59

220×110×65/50

220×110×75/65

220×110×60/40

L×W×H/h (mm)

230×114×65/55

230×114×65/45

220×110×75/65

220×110×60/40

Other sizes according to customer requirements

 

 

FAQ:

Q1: How about your factory’s annual production capacity?

A1:CMAX annual production is about 310,000Tons.

Q2: How many production lines of your factory?

A2:CMAX has 26 production lines, including eight silicon bricks lines, and each one of mullite brick, high alumina brick, insulating brick and monolithics line.

Q3:How large the scale of your factory?

A3: CMAX covers almost 200,000 Square meters, including plant area of 180,000 square meters.

Q4: What’s your factory’s product scope?

A4:CMAX main products are: refractory for hot blast stove, refractory for coke oven, refractory for glass kiln, refractory for carbon calcining furnace, refractory for acid pickling line, refractory for cement kiln, refractory for blast furnace, refractory for nonferrous metal furnace, and basic refractory raw materials.

 

Product Picture 

 Refractory Fireclay Brick,Clay Fefractory Brick,Low Porosity Clay Brick

Produce Processing 

Crushing

In this stage massive raw materials which have been stored, are ground and classified into proper sizes, making them easier to shape.

Mixing

The prescribed size of ground raw material is weighed and mixed into a designated amount of water and forming agent.

Shaping

The mixture is then poured into a mold to form shapes, and the pressure is high.

Drying 

In this stage water is removed from the shaped bricks. This helps preventing the bricks from deforming or cracking which may result due to the rapid evaporation

Firing 

This is the most crucial process in refractory manufacturing. The modeled bricks are fired at high temperature to complete their thermochemical reaction so that they do not deform.

Inspection 

The bricks' physical and chemical properties are inspected very carefully by rigid quality management procedures.

Packing shipment

We guarantee efficient delivery every time.

Packing

We also supply (Click on following picture if interested):

 Refractory Fireclay Brick,Clay Fefractory Brick,Low Porosity Clay Brick

 

 


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Q:how much is the content of the high alumina of refractory brick?
linear change on reheating is small and Slag resistance is good, matte smelting, good thermal shock resistance used refractory materials should be resistant to high temperature: In front of the furnace, the temperature can reach 1800, copper blowing. The maximum temperature in the smelting furnace area is on the top, pyro-refining and electrorefining, magnesia chrome brick, magnesia chrome castable, magnesia alumina brick. The commonly used refractory materials is direct-bonded magnesia-chrome bricks, which has large volume density. manufacturing technique of copper smelting consists of five parts, Clay brick
Q:What is the use of refractory bricks
Most are industrial ceramics, glass, metallurgy, refractory brick kiln lining. It is also widely used in high temperature electromagnetism, magnetic materials, electronic ceramics, high alumina, clay, metallurgy, pharmaceutical, lithium industry pusher-type furnace.
Q:What are required for high temperature refractory bricks?
good thermal shock resistance:
Q:Mainly use the raw materials inside refractory bricks,
Go to the refractory factory to buy some refractory mortar that has the same texture of refractory bricks, the general boiler use clay refractory mortar.
Q:Where the refractory bricks rider bricks that are used for building arch and vault should be put?
Arch and vault shall be built simultaneously from both sides of the arch of the foot to the center of symmetry, when masonry, inverting concentric reducer of arch brick is prohibited; the lock should be driven into the brick arch from the side, if the last rider brick can't be driven from the side, you can process the first 1-2 brick to make the size of the lock and the lock buckle equal, and then drive suitable rider brick from top, and use steel plate to jam-pack the side; dismantling arch tire must be performed after all rider bricks are driven and lock brick arch foot ditch masonry is completed and the final tightening nut for skeleton retractor rear.
Q:The stove which made of refractory bricks and fireclays will produce cracks after being used. How to solve this problem?
The use of low expansion materials will be better. But as for the stove, the appearance of crack is attributed to the selected materials or the environment. And when the temperature is not high, there still seems to be crack, so through expansion joint reservation, not allowing itself to crack
Q:Do refractory bricks insulate heat?
Refractory bricks have a certain ability of heat insulation, but its thermal insulation is far less than that of glass fiber and wool.
Q:can diatomite brick be used as thermal insulation refractory brick?
yes, it has good thermal insulation the raw material is cheap, diatomite brick is a kind of thermal insulation refractory brick with good performance.
Q:How much fireclay is needed per cube refractory bricks?
Normal refractory bricks need to use 70-80kg refractory mud each cubic . In fact, this can be calculated, because the volume of refractory bricks and refractory mud density can be measured. Of course, here is an important point, that is the size of the brick seam, 1mm brick seam and 3mm is significantly different. Sichuan brand refractory mud has many kinds, like high aluminum, clay, corundum, magnesia, insulation and so on, the dosage is different.
Q:How to choose refractory brick
The design of size and selection of refractory brick shape mainly depend on the design of industrial furnace lining . The size and shape of refractory bricks must meet the needs of furnace refractory brick masonry, it both ensures the convenience of building and usability of thermal equipment. (such as sealing, insulation, brick grade and service life etc.). When the furnace design company designs furnace lining of refractory bricks, first it should design the size of refractory bricks or choose standard size refractory bricks, sometimes this work is done by a furnace company, sometimes it is done by furnace construction company or furnace maintenance company directly. The refractory bricks that has a certain size designed by the furnace design companies or construction companies, in addition that it should satisfy furnace operation and operation life, it also considers whether it is convenient for refractory factories to produce refractory bricks, besides, it should take into account that whether the pass rate on main production process and finished product rate is high when bricks are moulded, installed and fired. Refractory it is convenient to operate, and is convenient for refractory factory producing, the selection of shape of refractory bricks and the design of and the brick molding, and on this basis, found the relationship between the size of wedge brick, brick level and service life etc.), some even combine refractories with furnace, but each has its inherent regularity. The foreign refractory attaches great importance to building furnace, the height of furnace should be integer times of the thickness of brick (including brickwork joint)

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