YD-PL600C Non-stop Toilet Roll Rewinding Line

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Product Description:

This line is the newest model which is upgraded on base of our quondam automatic re-winder and foreign technology.   

A lot of advanced control technology are used in this line,such as: Program Logic Control System;HMI,;one button chinese-english switch;synchronous frequency conversion drive;integration of mechanics,electrics and photo.It is equipped with whole trouble information.It can detect and adjust every action of the rewinder automatically to keep the rewinder in optimal situation.For example:There is a web tension system in the line,It can control speed according to the tension of web so it can adapt different type of jumbo roll.So it is the best choice to produce top-grade bathroom tissue and kitchen towel for paper company. The characteristics of the rewinder are as follows:

1、Unwind is equipped with closed loop frequency conversion control system.   

2、When the webs do not align,you can operate on the touch button screen to move the jumbo roll till webs align.

3、When the core unit can not detect core or core will use up, the machine will alarm to tell operator or workers to put some cores on the core bracket.   

4、When the machine is running, web break off suddenly for reason of speed change sharply of problem from jumbo roll.   

5、Degree of tightness can be adjusted while a log is rewinding.It can produce different degree of tightness in one log.   

6、When a log is rewinding,the next core is ready.   

7、For the reason of using advanced technology:Program Logic Control System; synch-ronous frequency conversion drive;integration of mechanics,electrics and photo.   

8、When the finished log come to tail sealer, trimming, glue spraying and sealing can be finished at the same time.

9、embossing unit and glue applicator、edge embossing unit、printing system is order by customer.

Rewinding System
Model2900(Other size to be specified)
Jumbo roll width2850mm(Other size to be specified)
Jumbo roll diameter≤Ø2500-3000(Other size to be specified)
Jumbo roll core sizeØ76mm,haftless type(To order)
Finish log diameterØ90~Ø135mm
Finish log core diameterØ38~Ø50mm
Perforation pitch90~160mm(Other size to be specified)
Perforation6 Pcs sprial upper Perforation knife,imporve the durability
Rewind typeNon stop
parameter setHMI
Coreless rewindVacuum suction(patent protection)
Rewind alternationCore insert(patent protection)
Rewind systemWith core and coreless integrated
Control systemPLC,inverter,Optical-electro-mechanical integration
Tenstion ControlEncoder,PLC,transducer
TransmissionGear,Timing belt,Flat belt
Machine speed600m/min
Alternation speed30 logs/min
Backstand1-3 Ply(To be confirm by client),independent drive
PowerAC380V 50HZ motor and servo motor
Pneumatic system0.5-0.8Mpa(Provide by client)
T30 Tail SealerPatent protection
Gluing systemReciprocating type spray nozzle sealing,double channel


Log Length2850mm
Log diameterØ90~Ø135mm
Effective log Qty300pcs
Speed20 logs/min

LS160-4L Log Saw
Log Length1500mm-2700mm
Log feedServo control feeding system
Speed160cuts/min,4 rolls/cut
Feeding channle4 channle
grinding systemPneumatic grinding,parameter can be set on control panel
Circular knife outside diameterØ610mm
Cutting tolerance±1mm
Log size¢90~135mm
Dust suction systemRemove the tissue and grinding dust
Control systemPLC
Installation powerMain Motor 15KW
Embossing unitSteel to rubber、point to point/nested/DECO embossing lamination system
Edge embossing unitsteel to steel

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Q:What is the delay time of the packer's cross sealing?
The sealing time is how long the delay is when the sealing dies are joined together.
Q:How does the pulp solidify? What additives do you need? Curing agents? Or what do you need as binders?
Urea formaldehyde resinUre-aformaldehyde resinsUrea formaldehyde polymer. Also called urea formaldehyde resin. The cross-linking English abbreviation UF. molding, the product is insoluble and infusible thermosetting resin, urea formaldehyde resin cured phenolic resin than the color of light, translucent resistance, weak acid and weak alkali, good insulation properties, excellent wear resistance, low price but, in case of strong acid and strong alkali decomposition, weather resistance is poor. The name Beetle. urea and 37% formaldehyde aqueous solution can be obtained by the polycondensation of linear urea formaldehyde oligomer in catalytic acid or alkali industry, with alkali as catalyst, reaction temperature of about 95, the molar ratio of formaldehyde to urea as 1.2.0, to ensure that the resin curing reaction. The first step to generate and dimethylol urea, then hydroxymethyl amino and soluble resin by further condensation, if by acid catalysis, easy to cause the product to be stored to gel. In neutral condition. The linear UF resin for ammonium chloride Curing agent can be cured at room temperature. The molding powder at 130 to 160 DEG C heat curing accelerators such as zinc sulfate, trimethyl phosphate, two oxalic acid ethyl ester can accelerate the curing process. The urea formaldehyde resin is mainly used in the manufacture of molded plastic manufacturing, daily life products and appliance parts, also can be used as adhesive, paper and fabric sheet the pulp, plywood, decorative board and so on. Because of its light color and easy coloring, products often colorful and magnificent.
Q:Three dimensional packaging machine, transparent film packaging machine, transparent film three-dimensional packaging machine industry standards
This standard specifies the terms and definitions, models, types and basic parameters, technical requirements, test methods, inspection rules and signs, packaging, transportation and storage requirements of the three-dimensional packaging machine for transparent film.
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Tableware packaging machine machine standard price of about 38000, excluding tax, tableware packaging machine is designed for tableware (e.g., chopsticks, bowls, dishes and so on) a modern packaging machinery packaging, this machine is mainly composed of conveyor, packaging machine, output machine, shrink machine, composed of four parts.
Q:Food packaging process is not standardized, there is no responsibility?
You can send me a picture of your product and the process, so that I can answer your question exactly. More than 70% of the candies on the market are now automatically packed.
Q:What is the design basis of automated packaging?!
Increase productivity and reduce process costGerman packaging machinery, especially beverages, beer filling machinery and food packaging machinery, with high speed, complete sets, high degree of automation and good reliability and so on. Beverage filling speed up to 1200 bottles / D, when the cigarette packaging 12000 / min.. Increasing the speed of the machine is a complex problem. The faster the piece production cost is, the higher the use area of the workshop is. In addition, the speed of the motor is limited, so do not think how fast, how fast. In general, the speed increase by 15%, 20%, will lead to a series of complex problems. In addition to increasing the speed, the productivity can be solved from other channels:1. continuous or long work. Packaging machinery works a batch type and continuous type, design, design should strive for continuous work, also can improve the productivity; one device may also have multiple production lines, the production of the same product or several different products, but must improve the reliability.2. reduce scrap rate and provide fault analysis system. The loss of waste to production is enormous, not only product loss, but also material loss. So try to force to reduce the rejection rate; packaging machinery sale should also provide maintenance services for the fault analysis system, the modal analysis is carried out to find fault, or through the Inter network for remote diagnosis, the maximum to meet customer needs. In the future, the packaging machinery will be further intelligent, that is, the equipment itself to find fault, to solve their own failure, to reduce waste rate and failure rate, so that the normal productivity can be improved.
Q:Which friend is an expert in mechanical equipment or a better understanding of sealing machines?,
Take the food packaging machine for example, if only from the hardware, then you can ask when you buy the degree of automation, semi-automatic or fully automatic, the use of steel ah,
Q:What does that mean when composite material is pressed and molded?
Molding: mainly used for thermosetting resins. There is a special molding machine. Molding pressure is much greater than the above. The mold structure is also more complex.
Q:Calendering, extrusion, blow molding, pressing, plastic (vacuum forming) and what is the rotational molding
Plastic forming and processing methodPlastic molding is an engineering technology, involves the plastic into all kinds of plastic products in the process. The transformation process tends to happen in one or more of the following conditions, such as polymer rheology and physical and chemical properties of the change.
Q:What are the structures of the packaging machinery?
Is a company engaged in outsourcing clients, packaging, processing, packaging equipment, leasing, services, sales in one of the specialized companiesSales of second-hand packing equipment according to the customer's product features and requirements. Reduce customer purchasing costsAccording to the customer's product characteristics and requirements. Select the best packaging equipment for customers, reduce customer purchasing costsPackaging equipment spare parts sales and maintenance services

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