INSULATING CASTABLES FOR INDUSTRY

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Insulating castables 7 can be used in furnace temperatures upto 1100C

INSUL-7 is  insulating castable refractory and can be  used  as back up lining in vessels and furnaces up to 1100C.

These are made from very Light weight aggregates and high alumina cement . These are used as Pourable refractory since it contains requires high quantity of water for casting.

Advantage of this product includes the following:

1) Light weight construction.

2) Very good insulation.

3) Low thermal conductivity.

4) High heat resistance upto 1100

5) Good thermal shock resistance.

6) Easy installation techniques.

Application Areas:

1) Oil & refineries

2) Aluminium

3) Copper

4) Iron & Steel

5) Cement

6) Ceramics

TECHNICAL DATA SHEET

RADHASWAMI INSUL-7

SERVICE TEMPERATURE:         1100C

DRY DENSITY;GM/CC                0.75-0.85

COMPRESSIVE STRENGTH: 110C    12-14

KG/CM2

                                             1100C     6-8

LINEAR CHANGE@1100C   +/- 1.6

CHEMICAL ANALYSIS;  FE2O3   8.5 max

GRADING:      0 - 5 MM

THERMAL CONDUCTIVITY:  0.14

KCAL/M/HR/C



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Q:What's the organzational structure of refractory material?
Although hacing same chemical composition refractory material products also is mineral organizer. There are differences in the type of mineral phase, high refractoriness under load, quantity and crystalline state. The organizing minerals and microstructure are reflected by folding strength, high temperature pit definite density torsional strength, high-temperature torsional strength and product property. But, for example, wear or crack may cause damage. The performance index can reflect the internal structure of refractory: the nature of the thermal performance---linear expansion coeffcient. And the mineral composition of refractory material depends on the chemical composition and process conditions, the heat capacity and temperature conductivity. If the processing conditions are different, the influence of chemical action, and thermal conductivity: represents the nature of the mechanical properties - normal temperature, high temperature compression strength, high temperature creep performance and elastic modulus. Chemical compositions are the basic characteristics of refractory, representing the nature of the density---porosity, corrosion occurred refractory materials in high temperature use As a result, the composition and quantity directly determines the performance of refractory, true density: representing the forming of high temperature performance --- refractoriness, high temperature volume stability, so you can't analyze the effect on the product performance just from chemical composition. The performance of various refractory materials are different. It must be emphasized that macroscopic organization structure of refractory material is also an important factor that affects performance; reflecting complexity of penetration---air permeability, thermal shock resistance and slag resistance. The main component is the foundation of refractory characteristics.
Q:Why do magnesium oxide refractory bricks can be made into refractories?
Because the magnesium oxide, commonly known as magnesia, which is a basic oxide, with the common property of alkali oxides and belongs to the cementitious material . It is white or light yellow powder, odorless, tasteless, non-toxic and a typical of alkaline earth metal oxide, whose chemical formula is MgO. It is white powder, with melting point of 2852 ℃, boiling point of 3600 ℃ and relative density of 3.58 (25 ℃). The magnesium oxide that is soluble in acid and ammonium hydroxide solution has high insulation properity. After high temperature of above 1000 ℃ burning, it will transform into crystals, and when rising above 1500 ℃ , it will turn into dead-burned magnesium oxide (also known as the magnesia) or sintered magnesia. So the performance of magnesium oxide refractory bricks is good, and the fire resistance of it is very strong.
Q:What is the best refractory company?
Chinese brick trading network, is the most authoritative third party service platform, brought together more than 3000 refractory enterprises, working day experts online to answer, to analyze and evaluate the refractory industry, at the same time, cooperation with some refractories Association, I hope to help you!
Q:How long is the duration of fire resistance that fireproof door of level B can endure?
Fireproof doors can be divided into three levels, namely level A,B,C. Fireproof doors of level A can endure fire for 1.50~2.00h while level B for 0.50~1.50h. However, according to national condition, the lowest fire doors fire resistance limit has been specified, namely, level A,1.50h;level B,1.00h; level C, 0.50h.
Q:What materials are needed to make the amorphous refractory bricks?
Amorphous refractory bricks have good quality, good reputation, complete in specifications,high refractoriness, strong resistance to slag, and long service life. It’s worthwhile.
Q:How to make the service life of refractory materials longer?
Take acid resistant refractory materials as example: the atmosphere should be acidic atmosphere, if used in an environment whose temperature is 1900℃, it would exacerbate the loss of refractory materials, so don’t use overloaded. Second, select the appropriate refractory materials according to the environment. For example, if its operating temperature is 1800℃, generally speaking, the normal use of it according to the instruction of refractory materials would be fine.
Q:What are the differences between intensive refractory busway and other busways?
Compact busway is named according to its structure, and fire-resistant busway is named after its uses. Compact busway especially refers to busway which is closely laminated between phases and between phase and shell, and use thin insulating material to achieve the insulation result. Suitable for power supply system of alternating current three-phase four-wire, three-phase five-wire system, frequency of 50 ~ 60Hz, rated voltage up to 690V, rated operational current of 250 ~ 5000A, as auxiliary equipment for mining, enterprises and high-rise buildings, and especially suitable for the transformation of workshop and old enterprises. Fire-resistant busway is composed of shell coated with fire retardant paint, bus line wrapped with fire-resistant mica tape and bracket made by refractory insulating material. Bracket has a plurality of grooves where inbedding the bus line and fixed it. There is a busway connecting box at one end of the busway and there is a bus line splitter box in the busway. Fire-resistant busway has excellent insulation properties, which can not only be used continuously in a normal environment, but also can be used in the fire environment continuously for more than one hour, suitable for high-rise buildings and important facilities.
Q:What is the biggest difference between refractory bricks and clay refractory bricks? Where can I find information on the refractory bricks?
You can look up knowledge manual of refractory material to find phosphatic material, etc. Xinjiang refractory bricks, castable refractory, refractory material, silicious, corundum and alumina-magnesia: High alumina and clay refractory bricks can be divided into
Q:Kinds of refractory mortar
Refractory mortar can be divided into ordinary refractory material and special refractory material. Ordinary refractory materials can be divided into acidic, neutral and alkaline refractory materials chemical properties. Special refractory material can be divided into high temperature oxide, refractory compounds and high-temperature composite materials according to their components. Furthermore, according to refractoriness, it can be divided into general refractory products (1580 ~ 1770 ℃), high grade refractory products (1770 ~ 2000 ℃) and super refractory products (2000 ℃ above). It can be divided into bulks (standard bricks, special-shaped bricks, etc.), special shapes (crucible, sagger, pipe, etc.), fibrous (aluminum silicate, zirconia filter and boron carbide , etc.) and indefinite shape (refractory clay, pouring materials and ramming mass, etc.). According to the sintering process, it is divided into sintered products, fused cast products and melting jetting products.
Q:The principle of choosing fire-resistant material in Thermal Energy and Power Engineering equipment.
Different thermal technology equipment has different operation condition and select different refractory material. We should take economical and practical as principle.

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