$Raw Materials for Refractory Insulating Castables for Industry System 1$

$Raw Materials for Refractory Insulating Castables for Industry$

$Raw Materials for Refractory Insulating Castables for Industry System 1$

Raw Materials for Refractory Insulating Castables for Industry

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Specifications

Insulating castables 7 can be used in furnace temperatures upto 1100C

INSUL-7 is insulating castable refractory and can be used as back up lining in vessels and furnaces up to 1100C.

These are made from very Light weight aggregates and high alumina cement . These are used as Pourable refractory since it contains requires high quantity of water for casting.

Advantage of this product includes the following:

1) Light weight construction.

2) Very good insulation.

3) Low thermal conductivity.

4) High heat resistance upto 1100

5) Good thermal shock resistance.

6) Easy installation techniques.

Application Areas:

1) Oil & refineries

2) Aluminium

3) Copper

4) Iron & Steel

5) Cement

6) Ceramics

TECHNICAL DATA SHEET

RADHASWAMI INSUL-7

SERVICE TEMPERATURE: 1100C

DRY DENSITY;GM/CC 0.75-0.85

COMPRESSIVE STRENGTH: 110C 12-14

KG/CM2

1100C 6-8

LINEAR CHANGE@1100C +/- 1.6

CHEMICAL ANALYSIS; FE2O3 8.5 max

GRADING: 0 - 5 MM

THERMAL CONDUCTIVITY: 0.14

KCAL/M/HR/C

FACTORY:

INSULATING CASTABLES FOR INDUSTRY

Q: How long is the fire resistant limit for ultra thin fire retardant coating?: According to the "code for fire protection design of tall buildings", the fire resistance time of the component is at the first level: 3 hours, beam: 2 hours, floor: 1.5 hours;if fire resistance level is level 2, the requirement for time of fire resistance component is the column: 2.5 hours, beam: 1.5 hours, floor: 1 hours. For fire resistant coating, fire resistance time for ultra-thin fire retardant coating is less than 1.5 hours. If the time exceeds 1.5 hours, thick fire resistive coating should be uesd.

Q: How to count the construction costs of refractories?: In winter, the temperature of the the fire-resistant masonry, fire-resistant plastic, sodium silicate, phosphoric?acid castable should be maintained above 5 ℃. Usually greenhouses in which heating facilities are installed to maintain the appropriate temperaturere for the construction environment should be erected in refractory masonry. The temperature around the construction site of the industrial furnace and refractory masonry shall not be lower than 5 ℃.

Q: Who knows what kind of fire prevention materials are there?: 1, Fire-proof board Fire-proof board is the most frequently used materials in the market. There are two kinds of fireproof boards which are commonly used; one is the high pressure decorative board, which has the advantages of fire prevention, damp proof, abrasion resistance, oil resistance, easy cleaning, and more variety of colors and designs. The other one is a glass magnesium fire board, the outer layer of which is a decorative material, the inner layer of which is a mineral glass magnesium fire material. It can resist 1500-degrees high temperature, but not suit for decoration. The installation of fireproof ceiling in the exit passageway, stair well and corridor can ensure safety evacuation, and protect people from the spread of the fire. 2 Fire-proof door Fireproof door is divided into wooden fire proof door, steel fire proof door and stainless steel fire proof door. Usually the fire proof door is used for the opening of the firewall, the entrance to the staircase, the evacuation of the aisle, the openings of the pipeline and other parts of the building, and it has an important role in fire separation and reducing the loss from fire. 2 Fire resisting shutter I hope it may be helpful to you.

Q: What refractories are used in various parts of the blast furnace.: Blast furnace from top to bottom has the throat, hearth staves, waist, bosh, hearth and furnace bottom. the specific structure is as follows: The throat is the first to be affected by the impact and abrasion, generally use high-density alumina bricks. the upper and central portion of temperature furnace is only 400 ~ 800 ℃, the area with high alumina bricks and silicate bricks. The lower part of furnace is subject to erosion and dust erosion alkali metal vapor due to high temperatures, it is required in such case to use high quality clay brick,high alumina brick,carborundum brick,corundum brick that is slag resistance and alkali?resistance, temperature resustant and wearproof. Furnace bosh temperature reached 1400 ~ 1600 ℃, serverly eroded by slag,vapor, flush. so we use carborundum brick and reaction-bonded silicon?carbide?brick. Bosh temperature reaching1600 ~ 1650 ℃, using alumina brick, corundum brick or silicon carbide brick. the temperature of Hearth near the upper portion of the outlet zone at 1700 ~ 2000 ℃, use of silicate bricks and corundum castable graphite filler, silicon carbide bricks. In 1450 Silly twitch bottom temperature sealing die of hunger slander bet phoenix astringent preserved Grade ~ 1500 ℃, use of graphite bricks and microporous carbon bricks, now use more corundum brick, corundum mullite brick and synthetic mullite brick. x26lt;P class x3d "share-btn"x26gt;

Q: What are the fire resistances of grc partition panels?: waterproofing: It has good water resistance; 2. fireproofing: fire resistance of partition panel≥3.5h, it has an excellent fireproof performance and can be applied to fire-proof bulkhead; 3.soundproofing: According to the different thickness of walls and surface treatments, perlite light partition panels insulation can be 40-50 decibels, to ensure that products can be used for office, commercial, entertainment and residential buildings; 4, light weight:

Q: Which one is better, fire-resistant wood or steel?: According to my understanding. This fire-resisting wood is better. Iron birch. The iron birch is three times harder than the oak, twice as hard than ordinary steel. It is the world's hardest wood which is used as a substitute for metal. The Soviet Union have used iron birch for the manufacturing of roller ball, bearings and it is applied in yachts. Iron birch has some wonderful characteristics. Since it has very dense texture, once put in the water it will sink; even if it is soaked in the water for a long time, the inside still remains dry. The iron birch is twice harder than the steel, it doesn't mean that its hrc value is twice of that of the steel. HRC means test load 1471.1N (150KG-F) using a diamond cone head with the point angle of 120 degrees to press. The calculation formula HR= (K-H) /C,K=0.2MM,H is the depth of indentation after releasing the major load. C= 0.002MM, so HRC100 is a limit value, then H is 0, which means that even the diamond will not drill into it. Generally the hardness of bearing steel is about HRC60. Iron birch is the championship among trees in terms of hardness. The bullet hit the wood is like hitting on a thick steel plate and the wood will be motionless. So, it is known as a tree harder than steel. I hope my answer will be helpful to you.

Q: What are the differences between thermal?insulation?material and refractory?: Just as its name implies, Thermal insulation means that it doesn't conduct heat instead it insulates heat inside, while refractory means resistance to high temperature and it will not be out of shape or damaged due to high temperature.

Q: What kinds of fireproof materials does the safe use?: The fireproof materials of the safe, cement foam. It is often said recently that the safes with cement inside are bad. Actually, it is not like this. Chemical means are taken to make the cement inside safes rise like a leaven dough so as to achieve good insulation. The principle is the cement foam. Fireproof safes with such techniques have good performance in terms of fireproofing and anti-theft. The manufacturing processes of this fireproof safe are highly technical, some safes with poor techniques have problems in quality. Here are some data of the foam cement.

Q: What needs to be paid attention to in the construction of high- temperature refractory mortar?: In the construction of high-temperature refractory mortar, the following matters should be noted: 1. Take out the organic fire blocking material and knead it into tha shape of a ball. If the temperature is too low, the blocking material along with the package can be put into 40-70℃ warm water and heated before any other operation. 2. During the use of high-temperature daub masonry stove, the minimum mortar joint should be 0.5mm and general mortar joint should be 3-5mm, which can solve the processing and fine grinding of refractory brick on the brick grinder. Besides, it is conducive to the health of workers, and can reduce the masonry effort, ensure the quality and speed up the construction progress. 3. When making urgent repair on the stove, if the joint is much too large, 2-3mm refractory pieces can be appropriately added into the high- temperature refractory mortar, and stirred to fill the joint so as to shorten the repair time and ensure normal production. 4. High- temperature refractory mortar can be painted inside various furnace body, and it should be guaranteed that the surface of the furnace body has no dust or debris before painting. The holes should be cleaned up before plugging. Lay, embed, and fill the blocking material into the gap of holes evenly. For larger holes, flame screen can be used as the framework to increase strength.

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