Foam Air Filter Ceramic Filter Plate
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Ceramicfoam filter is a kind of effective molten metal filter. It’s three-dimensionalconnected mesh skeleton structure and high porosity makes it has manyadvantages,large surface area of slags collection,largeinner surface area of filtering,Small flow resistance,goodfiltering effect,etc.
Functions of ceramic foam filter
decontaminatethe melting metal liquid,Simplified gating system,Improve casting qualityrate,Reduce casting internal re-oxidation defects.Reduce the surface defectsafter machining of the castings
Physical and Chemical Properties
Material | Alumina | Silicon Carbide | Zirconia | Magnesia |
Color | White | Grey black | Yellow | Dark yellow |
Pore Density | 8-60ppi | 8-60ppi | 8-60ppi | 8-60ppi |
Porosity | 80-90% | 80-90% | 80-90% | 80-90% |
Refractoriness | ≤1100°C | ≤1500°C | ≤1700°C | ≤1000°C |
Bending Strength | >0.6Mpa | >0.8Mpa | >1.0Mpa | >0.6Mpa |
Compression Strength | >0.8Mpa | >0.9Mpa | >1.2Mpa | >0.8Mpa |
Volume-weight | 0.3-0.45g/cm3 | 0.35-0.5 g/cm3 | 0.9-1.5 g/cm3 | 0.35-0.5 g/cm3 |
Thermal shock resistance | 6times/1100°C | 6times/1100°C | 6times/1100°C | 6times/1100°C |
Application | Aluminium , Aluminium alloys and other Non-ferrous alloys | Ductile Cast Iron, Malleable Cast Iron,Gray iron and other Cast Iron | High melting point metal alloys like Steel,AlloySteel,Stainless Steel etc | Magnesium and High-Active Alloy |
For Alumina Casting
Dimensions (mm) | Dimensions (inch) | Pouring Rate (kg/s) | Filtration Capacity (ton) |
178×178×50 | 7×7×2 | 0.2-0.6 | 5 |
228×228×50 | 9×9×2 | 0.3-1.0 | 10 |
305×305×50 | 12×12×2 | 0.8-2.5 | 15 |
381×381×50 | 15×15×2 | 2.2-4.5 | 25 |
430×430×50 | 17×17×2 | 3.0-5.5 | 35 |
508×508×50 | 20×20×2 | 4.0-6.5 | 45 |
585×585×50 | 23×23×2 | 5.0-8.6 | 60 |
For Iron Casting
Dimension (mm) | Pouring Rate (kg/s) | Filtration Capacity (kg) | ||
Grey Iron | Ductile Iron | Grey Iron | Ductile Iron | |
40×40×22 | 4 | 3 | 65 | 32 |
50×50×22 | 6 | 4 | 100 | 52 |
75×50×22 | 9 | 6 | 150 | 75 |
75×75×22 | 14 | 9 | 220 | 100 |
100×50×22 | 12 | 8 | 200 | 100 |
100×75×22 | 18 | 12 | 300 | 150 |
100×100×22 | 25 | 16 | 400 | 200 |
150×150×22 | 50 | 36 | 900 | 450 |
For Steel casting
Dimensi | Zirconia Foam Filter | |
Pouring Rate(kg) | Filtration Capacity(kg) | |
50×50×22 | 3~5 | 30 |
50×75×22 | 4~6 | 40 |
75×75×22 | 7~12 | 60 |
75×100×22 | 8~15 | 80 |
100×100×22 | 14~20 | 100 |
50×22 | 2~6 | 18 |
80×22 | 6~10 | 50 |
90×22 | 8~16 | 70 |
- Q: The ceramic filter suddenly did not smoke, and later he was all right. What's the reason?
- The size of ceramic filter is generally on both sides of the vacuum tank, such as 50 square meters with 5 square meters of ceramic filter / ring ceramic filter plate combination (possible), there are 10 discs, the ceramic plate left a vacuum tank on the left of the 5 disc for filtration, vacuum filtration tank for the ceramic plate on the right right of the 5 disc. If a vacuum system temporarily fails, it may cause poor suction, no suction, and a normal operation at the other end.
- Q: The ceramic filter plate is broken. What will happen to the vacuum pump?
- That's a good question. I hope my answer will help you.Ceramic filter ceramic plate broken, nothing more than ceramic plate plug and ceramic plate rupture, you should be the problem of ceramic plate rupture.
- Q: Working principle, ultrasonic trouble and troubleshooting of ceramic filter
- Ceramic filter is mainly composed of system, roller system, mixing discharge system, vacuum system, liquid discharge system, scraper system, washing system, cleaning system, automatic control system, and these parts body frame.
- Q: Why does not the iron filter of the ceramic filter work?
- The main speed of the ceramic filter is too fast.The vacuum of ceramic filter is not enough.The cleaning of ceramic filter has not met the requirement.The ceramic filter plate has a near life and a serious blockage.The selection of ceramic filter plate is different.Too much residual of ceramic scraper after discharge.
- Q: Can the plate filter press pass through the filter plate?
- Specific, it is necessary to choose the filter characteristics according to different materials. Plate and frame filter press: plate and frame filter press is an industrial realization of solid, liquid separation, plate and frame filter press is suspension, liquid-solid, liquid two phase, applied to chemical, ceramics, oil
- Q: Ceramic filter fineness thin mud suction is not what to do more
- Users such as pulp size is too small, too much mud, after analysis, the following methods of testing, the results have improved, it may wish to try the following methods, perhaps of help:The vacuum degree is about -0.08MPa.Adjust spindle speed and increase drying time.Ceramic filter plate with suitable pore size range.Ceramic filter plate brand on the market range, its quality is good or bad, the feed condition itself is not an ideal situation, such as ceramic filter plate with the aperture to the mine conditions do not match, it will exacerbate the effects of poor, life is short.It can shorten the combined cleaning cycle, strengthen the cleaning effect and prolong the cleaning time.
- Q: Ceramic filter capacity.
- You ask too general, to say processing capacity (ie capacity), at least to provide material conditions, such as: material name, concentration, particle size distribution. In addition, the basic conditions of equipment operation should be taken into account.
- Q: Ceramic filter cleaning, sulfuric acid cleaning
- Can be washed with chromic acid lotion. The effect is better
- Q: Ceramic filter suddenly do not smoke, a little later on their own good, what reason?
- The size of ceramic filter is generally on both sides of the vacuum tank, such as 50 square meters with 5 square meters of ceramic filter / ring ceramic filter plate combination (possible), there are 10 discs, the ceramic plate left a vacuum tank on the left of the 5 disc for filtration, vacuum filtration tank for the ceramic plate on the right right of the 5 disc. If a vacuum system temporarily fails, it may cause poor suction, no suction, and a normal operation at the other end.
- Q: Beneficiation ceramic filter no problem, the technical parameters are normal, but filter out the concentrate water suddenly excessive, what is the reason?
- First, the fineness of the material, resulting in the filter board filter cake moistureTwo, the vacuum can not reach, in the circumstances, whether the vacuum pipe leak
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Foam Air Filter Ceramic Filter Plate
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- -
OKorder Service Pledge
OKorder Financial Service
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