Fireclay Brick for Hot-blast Stove

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Product Description:

High alumina fireclay Brick  


High alumina fireclay Brick for Heating Furnace is a kind of insulation material adopting organic matter as ignition loss substance in order to increase the porosity of refractory, which has such advantages as high porosity, small volume density, good insulation effect, high mechanical intensity, small thermal conductivity and long service life. For various industrial kilns & furnaces, it is a kind of essential refractory for energy saving and temperature preservation.

This series of High Alumina fireclay Brick for Heating Furnace are made of selected high alumina bauxite, kaolin caly, hollow microsphere as the mian material.By shaping at high pressure and sintering at high temperature. 

Fireclay brick is  shaped refractory product.It is made from flint clay clinker and binder , Through high heat sintering. The Al2O3 content range from 28% to 48%.The refractoriness range from 1580°C to 1750°C(SK-30.SK-32.SK-34.SK-35).

 

Product Applications:

High alumina fireclay Brick are ideal for use in the below applications 

Furnaces of metallurgy industry, heat treatment furnace

Furnaces of chemical industry and construction industry.

Furnace of incineration of garbage, recirculating fluidized bed furnace

Standard sizing: 230 x 114 x 65 mm others up to the client

 

Product Advantages:

CNBM has success in its Fireclay brick due to their cost-effectiveness and excellent insulating properties. CNBM also has experience in ceramic fiber blankets application and would like to assist you in product selection, system design, and installation techniques.

 

Main Product Features:

High refractoriness,High-temperature endurable .

Good corrosion resistance.

Good spalling resistance and wear resistance.

Good thermal shock resistance.

High mechanical strength.

High-temperature creep rate is low.

Good volume stability at high temperature.  

Product Specifications:

ITEM

UNF42

UNF46

ZGN42

RN40

TDL45-12

Refractoriness, ℃ 

1730

1750

1750

1730

1760

Bulk Density, g/cm3

2.15

2.25

2.3

2.15

2.37

Apparent Porosity, %

22

20

15

24

12

C.C.S, Mpa

30

35

58

28

68

Refractories Under Load (0.2Mpa)

1400

1420

1450

1430

1500

Reheating Linear Change, %

1400℃x2h              0.1-0.4

1430℃x2h              0-0.1

1450℃x2h              0-0.2

1350℃x2h       0-0.3

1450℃x2h              -0.1+0.05

Al2O3 Content , %

42

46

42

40

45

 

Size :

Common sizes

 

Straight type

Arch type

Wedge type

L×W×H (mm)

230×114×65

230×114×75

230×114×32

220×110×60

220×110×50

220×110×40

220×110×30

L×W×H/h (mm)

230×114×65/55

230×114×65/45

230×114×65/59

220×110×65/50

220×110×75/65

220×110×60/40

L×W×H/h (mm)

230×114×65/55

230×114×65/45

220×110×75/65

220×110×60/40

Other sizes according to customer requirements

 

 

FAQ:

Q1: How about your factory’s annual production capacity?

A1:CMAX annual production is about 310,000Tons.

Q2: How many production lines of your factory?

A2:CMAX has 26 production lines, including eight silicon bricks lines, and each one of mullite brick, high alumina brick, insulating brick and monolithics line.

Q3:How large the scale of your factory?

A3: CMAX covers almost 200,000 Square meters, including plant area of 180,000 square meters.

Q4: What’s your factory’s product scope?

A4:CMAX main products are: refractory for hot blast stove, refractory for coke oven, refractory for glass kiln, refractory for carbon calcining furnace, refractory for acid pickling line, refractory for cement kiln, refractory for blast furnace, refractory for nonferrous metal furnace, and basic refractory raw materials.

 

Product Picture 

 Fireclay Brick for Hot-blast Stove

Produce Processing 

Crushing

In this stage massive raw materials which have been stored, are ground and classified into proper sizes, making them easier to shape.

Mixing

The prescribed size of ground raw material is weighed and mixed into a designated amount of water and forming agent.

Shaping

The mixture is then poured into a mold to form shapes, and the pressure is high.

Drying 

In this stage water is removed from the shaped bricks. This helps preventing the bricks from deforming or cracking which may result due to the rapid evaporation

Firing 

This is the most crucial process in refractory manufacturing. The modeled bricks are fired at high temperature to complete their thermochemical reaction so that they do not deform.

Inspection 

The bricks' physical and chemical properties are inspected very carefully by rigid quality management procedures.

Packing shipment

We guarantee efficient delivery every time.

Packing

We also supply (Click on following picture if interested):

 Fireclay Brick for Hot-blast Stove

 

 


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Q:do the used refractory bricks pollute the environment?
the main pollution of refractory brick is coal gas pollution in the process of burning , it can be recycled to produce aggregate, waste brick has no pollution.
Q:What are the application of used refractory brick pieces?
It can be produced into refractory bricks again, as long as the quality is good. It is much more cost-effective than buying Bayerite.
Q:How to test the various components of the refractory brick?
It is difficult to distinguish if it is mixed together, fully smashing and mixing. Then assay. Or testing after smashing and separating.
Q:What is the advantage for ceramic fiber material compared with refractory brick?
Heat capacity; excellent thermal shock resistance, good chemical stability, bearing sudden cooling and heating, without oven heating and cooling ,high speed, energy saving, is 1/8 of refractory brick, construction is simple. ceramic fiber materials and refractory brick belong to refractory insulation materials; low thermal conductivity: Low bulk density, ceramic fiber material is a new type of lightweight thermal insulation material, is one of the 10 points of lightweight refractory brick,
Q:several refractory brick of rotary kiln several is damaged, how many refractory bricks should be replaced?
In general, if the brick inside the kiln break or loose core, the bricks of whole circle should be replaced, if only mend by replacing a damage part is also ok, but the service life is shorter.
Q:Are there any good improvement measures for the always collapse of the previous vaulted tunnel kiln built by refractory bricks?
Volume shrinkage, uneven shrinkage and expansion of part, long-term high-temperature processing crystal type changes, calcium and other substances forming the refractory brick is Magnesium Oxide. Also the temperature changes quickly, and belongs to the crystal compound, silicon aluminum, sealing material's selection should be pay attention to
Q:What material is sk-34 on the refractory brick
Electric power; refractory bricks, castable refractory, building materials, chemical, glass, ferrous metals and other industries required refractory and insulation materials, all kinds of thermal insulation cotton products, thermal insulation brick, aluminous refractory cement, perlite and other unshaped refractory materials have been the best-selling products
Q:what kind of refractory brick is suitable for 1300 degrees converter?
The furnace cap tapping shaft part should use MgO-C brick with high slag resistance and thermal shock resistance, the steel side can be slightly thin, bottom carbon content may be appropriate less.
Q:air-cooled razheng times of magnesia-alumina spinel refractory bricks
The ingredients are magnesium, oxygen, and aluminum. the components of spinel refractory can be magnesia-alumina spinel with excessive aluminium oxide, or magnesia-alumina spinel with excessive magnesium oxide. excessive magnesium oxide and aluminium oxide can form magnesia-alumina spinel in above 1700 degrees.
Q:What is the name of the white clay refractory brick
The name of white clay is kaolin clay

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