DUCTILE IRON PIPES C Class DN900

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


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Q:Can ductile iron be welded? Is weldability comparable to gray iron?
Nodular cast iron welding can be determined, this should be in some high strength cast iron equipment used more, the tensile strength of normally ductile cast iron welding in welding is higher, is worse than the grey cast iron, it is actually very difficult to distinguish with the naked eye is ductile iron or cast iron the iron in the repair equipment, we usually use WE777 special cast iron electrode universal wide welding, but it is only for maintenance use, the effect is really good, reducing the risk of cracking and high strength welding rod matching to ensure the strength of welding.
Q:Steel plastic pipe, ductile iron pipe, steel pipe difference
Spheroidal graphite tube, now application has been relatively small, generally used for conveying water, gas at room temperature, low pressure, large diameter pipelines need to produce concrete pipe base, good corrosion resistance than steel pipe joints, vulnerable to external extrusion and leakage, the price is relatively cheap.
Q:What does "K8" mean in ductile iron pipe grades?
1 ductile iron pipe grade K8, on behalf of the ductile iron 8 grades, K refers to the wall thickness coefficient, the higher the grade, the greater the pressure, the lower the level, the less pressure to bear.2 wall thickness calculation formula: e=K (0.5+0.001DN).
Q:How can the old water pipe ductile iron pipe be opened with three flanges?
First, the new process adopted; groove connection. With groove pieces, of course, ductile iron pipes should also be grooved pipes.Two, the old process1. dozen to lead lead; cut into strips, with a file play in the interface2. use expanded cement with asbestos3 use the asphaltBecause the interface material used in the old process is poisonous, especially in the water supply pipeline, environmental protection requires a new process now.
Q:What effect does magnesium play in nodular cast iron?
Magnesium is played by spheroidizing.Nodular cast iron is added a certain amount of spheroidizing agent (magnesium or rare earth magnesium alloy) to the paste before casting, so that all or most of the carbon is spherical graphite and is distributed on the base.
Q:Some questions about the bearing capacity of nodular cast iron pipes!
The minimum tensile strength of ductile iron is 400MPa, and the stresses can be calculated according to the wall thickness, diameter and safety factor.
Q:Is the ambient temperature at minus 20 degrees better with grey cast iron or ductile iron?
Heavy thermal and mechanical shock, high temperature or low temperature, corrosion resistance and dimensional stability. To meet these changes in use conditions, ductile iron is available in many grades, providing a wide range of mechanical and physical properties.
Q:Method for joining cast iron pipes
The connection between the pipe and the pipe adopts the form of socket type or flange disk interface. According to the function, it can be divided into two kinds: flexible interface and rigid interface. The flexible interface is sealed with rubber ring, which allows a certain degree of corner and displacement, so it has good seismic resistance and tightness. It is easy and quick to install than rigid interface. It has little labor intensity according to the casting method.
Q:When the ductile iron pipe is pressed, the three links are always running out. What should be done?
If the pipe is not laid, but installed outdoors, it is recommended to cement the pier and stabilize the pipe at the three and the pipe connection. The problem of the above situation lies in the pressure test in the open air, the outer wall of the pipe without the external pressure and the balance of internal pressure. Xin hot pipe industry
Q:What's the difference between cast iron pipe and steel pipe?
Steel tube (Steel pipe) production technology development began in the bicycle manufacturing industry, the rise of the early nineteenth Century during the oil development, the two world war ships, boilers, aircraft manufacturing, manufacturing of power boiler after the Second World War, the development of chemical industry of petroleum and natural gas drilling and transportation, will effectively promote the the yield and quality of varieties, the development of steel tube industry.

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