DUCTILE IRON PIPES C Class DN500
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q:Can ductile iron pipes be used for bridge crossings?
- Yes, ductile iron pipes can be used for bridge crossings. Ductile iron is a strong and durable material that is commonly used in various applications, including water and wastewater systems. When it comes to bridge crossings, ductile iron pipes offer several advantages. They have high tensile strength, which allows them to handle the load and stress imposed by the bridge structure. Additionally, ductile iron pipes are resistant to corrosion, making them suitable for environments where bridges may be exposed to moisture and other harsh conditions. Furthermore, ductile iron pipes have the ability to withstand seismic activity, making them a reliable choice for areas prone to earthquakes. Overall, ductile iron pipes are a suitable and reliable option for bridge crossings due to their strength, durability, corrosion resistance, and ability to withstand seismic activity.
- Q:Can ductile iron pipe be repaired if it gets damaged?
- Yes, ductile iron pipe can be repaired if it gets damaged. The repair process involves cutting out the damaged section of the pipe and replacing it with a new section. This is typically done by using a specialized tool called a pipe cutter to make a clean cut on both sides of the damaged area. The damaged section is then removed, and a new section of ductile iron pipe is securely connected using mechanical couplings or welding. It is important to ensure that the repair is performed following the manufacturer's guidelines and industry standards to maintain the integrity and functionality of the pipe.
- Q:What are the typical joint sealing requirements for ductile iron pipes?
- When sealing joints in ductile iron pipes, two common methods are typically used: rubber gaskets and mechanical joints. Rubber gaskets are frequently chosen for their reliability and flexibility. They are typically made of synthetic rubber materials that are resistant to water, chemicals, and other environmental factors. On the other hand, mechanical joints are also commonly used for sealing joints in ductile iron pipes. These joints utilize a mechanical device to connect the pipes and create a watertight seal. They are designed to allow for some movement and flexibility, which is particularly important in areas prone to ground movement or settlement. In addition to using rubber gaskets or mechanical joints, it is crucial to properly clean and prepare the pipe surfaces before joining them. This involves removing any dirt, debris, or old joint material from the pipe ends to ensure a secure seal. Following the manufacturer's instructions, the joint should be assembled, ensuring that the gasket or mechanical joint is correctly positioned and tightened to the recommended torque. In summary, the typical requirements for sealing joints in ductile iron pipes involve the use of rubber gaskets or mechanical joints, thorough cleaning and preparation of the pipe ends, and adherence to the manufacturer's assembly instructions. These requirements are essential to achieve a durable and watertight joint that can withstand the pressures and environmental conditions commonly encountered in ductile iron pipe systems.
- Q:Can ductile iron pipes be used for offshore oil and gas installations?
- Yes, ductile iron pipes can be used for offshore oil and gas installations. Ductile iron is known for its strength, durability, and corrosion resistance, making it suitable for various applications including offshore environments. Additionally, ductile iron pipes are cost-effective and can withstand high pressure and extreme weather conditions, making them a reliable choice for offshore oil and gas installations.
- Q:There are several forms of flexible interfaces for Spigot Cast Iron Pipes
- Japan's Kubota ductile mechanical interface, in recent years has been introduced to China. As in the Beijing water pipeline construction from the Miyun reservoir to the Huairou reservoir, the use of a large number of nodular type DN2600mmK mechanical interface of cast iron pipe.The mechanical interface of ductile iron pipe is divided into A and K. The tubes and fittings are made of ductile iron, straight pipes, screws, bolts and rubber rings.The mechanical interface has good sealing performance. When the water pressure reaches 2MPa in the test, there is no leakage. The axial displacement and the angle of folding all reach a high level, but the cost is higher.
- Q:What is the typical cost of maintenance for ductile iron pipes?
- The typical cost of maintenance for ductile iron pipes can vary depending on various factors such as the length of the pipes, the condition of the surrounding soil, and the specific maintenance activities required. However, on average, the cost of maintenance for ductile iron pipes can range from a few hundred to a few thousand dollars per mile per year.
- Q:What pipe can be used to replace the cast iron pipe in the water supply? Thank you
- You are mistaken in concept. The cast iron pipe is the sort of connection method. The ductile iron pipe is classified according to the material.
- Q:Can ductile iron pipes be recycled?
- Yes, ductile iron pipes can be recycled. Ductile iron is a highly recyclable material, and the pipes can be melted down and reused in various applications, reducing the need for raw materials and promoting a more sustainable approach to infrastructure development.
- Q:What is the wall thickness of K10 grade dn=400 ductile iron pipe?
- Ductile iron pipe, class K10, DN400 theoretical weight table:Grade K10, DN400 ductile iron pipe wall thickness (T):9mm.Nominal diameter (DN) 400mm, its outer diameter (DE) 429mm.The approximate weight (kg) 29.5. of the crown of the socket;Straight part weight per meter (kg) 83.7.Total quality (kg) (length standard 6000mm) 532.Total mass (kg) (standard work length 5000mm) 448.The main characteristics of ductile iron pipes: ductile iron pipe is a kind of cast iron pipe. Having the nature of iron; the properties of steel. Ductile cast iron pipe after annealing, the microstructure is ferrite and pearlite, good mechanical properties, excellent corrosion resistance, good ductility, good sealing effect, simple installation, mainly for municipal, industrial and mining enterprises, water supply, gas, oil etc..
- Q:Can ductile iron pipes be used for cooling water systems?
- Yes, ductile iron pipes can be used for cooling water systems. Ductile iron pipes are known for their durability, strength, and corrosion resistance, making them suitable for a wide range of applications, including cooling water systems. These pipes have the capacity to handle high pressure and temperature fluctuations, making them ideal for circulating and transporting cooling water. Additionally, ductile iron pipes have a smooth internal surface that reduces friction and minimizes the risk of scaling or clogging, ensuring efficient flow of the cooling water. Therefore, ductile iron pipes can be a reliable and efficient choice for cooling water systems.
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DUCTILE IRON PIPES C Class DN500
- Ref Price:
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- Loading Port:
- China Main Port
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