• DUCTILE IRON PIPE C Class DN500 System 1
  • DUCTILE IRON PIPE C Class DN500 System 2
  • DUCTILE IRON PIPE C Class DN500 System 3
DUCTILE IRON PIPE C Class DN500

DUCTILE IRON PIPE C Class DN500

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q: Are ductile iron pipes suitable for horizontal auger boring installations?
Horizontal auger boring installations can make use of ductile iron pipes, as they are recognized for their robustness and durability, rendering them a dependable choice for various installation techniques. This particular approach entails drilling a hole horizontally beneath the ground and subsequently inserting the pipe through said hole. Ductile iron pipes possess the capacity to endure the forces involved in this procedure and sustain their structural integrity. Moreover, they exhibit a high level of resistance to corrosion, which proves essential in underground installations, as they may come into contact with moisture and other potentially harmful elements. All in all, ductile iron pipes are a fitting and widely employed alternative for horizontal auger boring installations.
Q: Can ductile iron pipe be used for both water and wastewater applications?
Ductile iron pipe is versatile and can be used for water and wastewater applications. It is made by treating iron with small amounts of magnesium, resulting in a material that is both flexible and durable. This flexibility and durability make it suitable for transporting both water and wastewater. Its high strength and resistance to corrosion make it ideal for underground applications. Ductile iron pipes can handle the high pressures and varying flow rates commonly found in water distribution systems, as well as the corrosive properties of wastewater. In addition, they have a longer lifespan compared to other materials like PVC or concrete, which are commonly used for water and wastewater projects. Therefore, ductile iron pipes are often chosen for reliable and long-lasting water and wastewater transport.
Q: Can ductile iron pipe be used in areas with high groundwater levels?
Yes, ductile iron pipe can be used in areas with high groundwater levels. Ductile iron pipe is known for its durability and strength, making it suitable for use in various applications, including areas with high groundwater levels. Its corrosion resistance properties make it highly resistant to the corrosive effects of groundwater, ensuring long-term performance and reliability. Additionally, ductile iron pipe's joint flexibility allows it to withstand ground movement and settlement caused by fluctuating groundwater levels. Therefore, it is a suitable choice for areas with high groundwater levels, providing a reliable solution for water distribution systems and other underground applications.
Q: What is the expected external coating for ductile iron pipes?
The expected external coating for ductile iron pipes is typically a protective layer that is applied to the exterior surface of the pipe to prevent corrosion and extend its lifespan. Some common types of external coatings for ductile iron pipes include polyethylene, polyurethane, and epoxy coatings. These coatings provide a barrier between the pipe and the surrounding environment, preventing the pipe from coming into contact with corrosive substances such as soil, water, and chemicals. The choice of coating depends on factors such as the intended application, soil conditions, and the level of corrosion protection required. Overall, the expected external coating for ductile iron pipes is designed to ensure the longevity and durability of the pipes in various environmental conditions.
Q: Are ductile iron pipes suitable for pressure sewer systems?
Yes, ductile iron pipes are suitable for pressure sewer systems. Ductile iron pipes have excellent strength and durability, making them capable of withstanding high pressure and stress levels. Additionally, they have a smooth interior surface that promotes efficient flow and reduces the risk of clogs. These qualities make ductile iron pipes a reliable choice for pressure sewer systems.
Q: How many degrees can the ductile iron pipe be each?
Although ductile iron has a certain plasticity, it should not be bent in use
Q: What are the different coatings available for ductile iron pipe?
There are several different coatings available for ductile iron pipe, each offering unique benefits and protection for various applications. Some of the most commonly used coatings include: 1. Cement Mortar Lining: This coating involves applying a layer of cement mortar to the interior surface of the pipe. It provides excellent resistance against corrosion and abrasion, making it suitable for transporting water and sewage. 2. Bituminous Coating: Bituminous coatings consist of a layer of asphalt or coal tar pitch applied to the pipe surface. This coating offers good protection against corrosion and is often used for underground pipes in water and wastewater systems. 3. Fusion-Bonded Epoxy (FBE) Coating: FBE coatings are created by electrostatically applying a layer of epoxy powder to the pipe surface, followed by curing it at high temperatures. This coating provides exceptional resistance against corrosion and is commonly used in applications where the pipe is exposed to harsh environments or corrosive substances. 4. Polyurethane Coating: Polyurethane coatings offer excellent resistance against abrasion, impact, and corrosion. They are often used for pipes that are exposed to abrasive materials or require additional protection against external damage. 5. Zinc Coating: Zinc coatings, also known as galvanized coatings, involve applying a layer of zinc to the pipe's surface. This coating provides excellent protection against corrosion, making it suitable for pipes that are exposed to moisture and aggressive environments. 6. Polyethylene Encasement: Polyethylene encasement involves wrapping the pipe with a layer of polyethylene film or tape. This coating provides a physical barrier against corrosion and is commonly used in conjunction with other coatings for added protection. It is essential to consider the specific requirements of the application, such as the type of fluid being transported and the environmental conditions, to determine the most suitable coating for ductile iron pipes.
Q: What are the different types of joints used in ductile iron pipes?
The different types of joints used in ductile iron pipes include push-on joints, restrained joints, mechanical joints, flanged joints, and welded joints.
Q: Can ductile iron pipes be used in oil or gas transmission pipelines?
Ductile iron pipes are applicable for oil or gas transmission pipelines. They belong to the cast iron category and possess enhanced characteristics, including increased tensile strength and ductility. These properties make them suitable for various applications, including pipeline systems used in oil and gas transmission. The corrosion resistance of ductile iron pipes is exceptional, which is crucial for pipelines that transport oil or gas over long distances. This material exhibits a high resistance to external factors such as soil chemicals, moisture, and corrosive gases commonly found in the oil and gas industry. Moreover, ductile iron pipes can endure high pressures and temperatures, making them suitable for the demanding requirements of oil and gas transmission. Moreover, ductile iron pipes have excellent impact resistance, enabling them to absorb and withstand external forces such as ground movement or heavy loads. This durability ensures the integrity and longevity of the pipeline system, minimizing the risk of leaks or failures. In summary, ductile iron pipes provide a reliable and cost-effective solution for oil and gas transmission pipelines. Their robustness, corrosion resistance, and ability to withstand high pressures and temperatures make them a viable choice for this critical infrastructure.
Q: Are ductile iron pipes resistant to frost heave?
Ductile iron pipes are generally considered to be resistant to frost heave. Frost heave occurs when water in the ground freezes and causes the surrounding soil to expand and lift. Ductile iron pipes have high tensile strength and flexibility, which allows them to withstand the forces exerted by frost heave without cracking or breaking. Moreover, ductile iron pipes have a high resistance to impact and can handle significant external loads. This makes them particularly suitable for areas that experience freezing temperatures and potential frost heave. Additionally, the joints in ductile iron pipes are designed to provide a tight seal and prevent water infiltration, reducing the risk of freezing and subsequent frost heave. However, it is important to note that while ductile iron pipes are resistant to frost heave, they are not completely immune to it. Extreme temperature fluctuations, prolonged freezing conditions, or inadequate insulation can still pose a risk to the integrity of the pipes. Therefore, proper installation techniques, including appropriate bedding and backfilling materials, thermal insulation, and proper maintenance, are crucial to ensure the long-term performance and resistance of ductile iron pipes to frost heave.

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