• DUCTILE IRON PIPES C Class DN800 System 1
  • DUCTILE IRON PIPES C Class DN800 System 2
DUCTILE IRON PIPES C Class DN800

DUCTILE IRON PIPES C Class DN800

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q:Ductile iron pipe is flexible pipe or rigid pipe
Steel tubes, of course, because ductile iron pipes are not easily deformed.
Q:How does ductile iron pipe perform in areas with high soil erosion?
Ductile iron pipe is known for its exceptional strength and durability, making it a reliable choice for areas with high soil erosion. Its unique composition, which includes graphite nodules, allows it to be both flexible and resistant to fractures or cracks, even in challenging environments. This makes ductile iron pipe highly capable of withstanding the impact of soil erosion. In areas with high soil erosion, the soil particles can scrape against the surface of the pipe, potentially causing abrasions or damage. However, ductile iron pipe's thick wall thickness and corrosion-resistant coating provide an effective barrier against these abrasive forces. This means that even in areas with significant soil erosion, ductile iron pipe can maintain its structural integrity and functionality. Moreover, ductile iron pipe's ability to resist corrosion further enhances its performance in areas with high soil erosion. Soil erosion often leads to an increased presence of moisture, which can accelerate the corrosion process of certain materials. However, ductile iron pipe's protective coating, typically made from zinc or epoxy, acts as a shield against corrosion, ensuring its long-term performance and reliability. In summary, ductile iron pipe demonstrates excellent performance in areas with high soil erosion due to its strength, flexibility, and resistance to fractures or cracks. Its thick wall thickness and corrosion-resistant coating make it highly durable against abrasive forces and corrosion, allowing it to withstand the challenges posed by soil erosion. As a result, ductile iron pipe is a dependable choice for infrastructure projects in such areas, providing long-lasting and efficient water and wastewater transportation systems.
Q:Can ductile iron pipes be used for above-ground installations?
Ductile iron pipes are capable of being utilized for installations above the ground. Ductile iron, a form of cast iron, possesses enhanced tensile strength and flexibility, rendering it appropriate for a wide range of applications, including installations above the ground. It is commonly employed in water distribution systems, sewage systems, and industrial pipelines. Ductile iron pipes exhibit resistance to corrosion, can endure high pressure and temperature, and boast an extended lifespan. They are additionally accessible in various sizes and can be effortlessly linked using diverse types of joints. However, it is imperative to guarantee adequate support and safeguard against external elements like sunlight and impact to avert any potential harm.
Q:What is the expected buoyancy of ductile iron pipes?
The expected buoyancy of ductile iron pipes is minimal due to their high density and weight.
Q:Can ductile iron pipes be used for hydropower projects?
Yes, ductile iron pipes can be used for hydropower projects. Ductile iron is known for its strength, durability, and resistance to corrosion, which makes it suitable for various applications including hydropower projects. These pipes can effectively handle the high pressure and flow required for hydropower generation, making them a reliable choice for this purpose.
Q:Can ductile iron pipe be used for underground applications?
Yes, ductile iron pipe can be used for underground applications. Ductile iron pipe is known for its strength and durability, making it suitable for various underground applications such as water and sewage systems, gas pipelines, and irrigation systems. Its high resistance to corrosion and external loads makes it a reliable choice for underground installations where long-term performance and structural integrity are important factors. Additionally, ductile iron pipe's flexibility allows it to withstand ground movement and settle without cracking or breaking, making it a suitable option for areas prone to seismic activity.
Q:What is the expected leakage rate for ductile iron pipes?
The expected leakage rate for ductile iron pipes can differ depending on various factors like the pipes' age, condition, and installation approaches, as well as the quality of materials employed. Nevertheless, ductile iron pipes generally have a reputation for being durable and having low leakage rates compared to other pipe materials. Based on industry standards and research studies, well-maintained ductile iron pipes are expected to have a leakage rate as low as 0.1% per year. This implies that, on average, less than 1 liter of water may leak per meter of pipe length annually. However, it is important to note that this is an average value and actual leakage rates can vary. Regular maintenance and inspections are crucial in minimizing leaks and ensuring the longevity of ductile iron pipes. Additionally, proper installation techniques, such as using effective jointing methods and appropriate bedding and backfill materials, can also contribute to reducing leakage rates. To determine the expected leakage rate for specific ductile iron pipe installations, it is recommended to consult industry professionals and adhere to applicable standards and regulations.
Q:Can ductile iron pipes be installed outdoors?
Graphite is exist in spherical form, usually graphite size is 6-7, casting spheroidization grade control requirements for 1-3 quality (spheroidization rate greater than 80%), so the mechanical properties of the material itself has been improved, has the essence of iron, steel performance. The annealed ductile iron pipe is composed of ferrite and pearlite. The mechanical properties of the ductile iron pipe are better.
Q:Are there any special considerations for installing ductile iron pipe in rocky soils?
Yes, there are several special considerations for installing ductile iron pipe in rocky soils. Firstly, the rocky soil can pose challenges during the excavation process. The presence of rocks can increase the difficulty and time required for trenching. Special excavation equipment may be needed to break through the rocks and create a suitable trench for the pipe installation. Secondly, the rocky soil can cause abrasion and damage to the outer surface of the ductile iron pipe during installation. This can potentially compromise the integrity of the pipe and lead to leaks or breakages in the future. To mitigate this risk, it is recommended to use protective measures such as rock shields or padding around the pipe to minimize direct contact with the rocks. Additionally, the presence of rocks can affect the backfilling process. Proper backfilling is crucial to provide support and stability to the installed pipe. However, rocks can hinder the proper compaction of the backfill material, which may result in uneven support and potential movement of the pipe. It is important to carefully select and place the backfill material, ensuring it is free from larger rocks and adequately compacted to provide sufficient support. Furthermore, the rocky soil may also impact the installation of fittings and joints. The hard rocks can make it challenging to properly align and connect the pipe with fittings or make secure joints. Special care must be taken during the installation process to ensure proper alignment and secure connections, which will prevent leaks and ensure the longevity of the ductile iron pipe system. In conclusion, installing ductile iron pipe in rocky soils requires special considerations to overcome challenges related to excavation, abrasion, backfilling, and fitting installation. By taking these factors into account and implementing appropriate measures, the installation process can be successfully carried out, and the pipe system can function effectively in rocky soil conditions.
Q:How do ductile iron pipes perform in earthquake-induced ground movements?
Ductile iron pipes have been proven to be a dependable and resilient choice for underground infrastructure, even in earthquake-prone regions. The distinctive qualities of ductile iron, such as its strength and flexibility, enable it to withstand the impacts of ground movements during an earthquake. When an earthquake occurs, the ground shakes and shifts, exerting significant forces on underground pipes. Ductile iron pipes possess the ability to flex under these forces, absorbing the energy and minimizing the risk of failure. They can endure substantial ground movements without cracking or breaking, guaranteeing the uninterrupted flow of water or other fluids. Moreover, ductile iron pipes exhibit exceptional resistance to corrosion and are highly durable, making them suitable for long-term use in areas susceptible to earthquakes. This reduces the necessity for frequent maintenance or replacement, providing cost-effective and reliable solutions for infrastructure. Additionally, the joints employed in ductile iron pipe installations are designed to accommodate movement and permit slight adjustments during ground shifts. This adaptability prevents the pipes from becoming dislodged or separated, preserving the system's integrity. Overall, ductile iron pipes have a well-established reputation for their performance in earthquake-induced ground movements. They offer resilience, flexibility, and durability, ensuring the uninterrupted operation of water and sewer systems, even in areas prone to seismic activity.

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