Ceramic Foam Filter for Alloy Making Industry

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$1.00 - 50.00 / pc
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4 pc
Supply Capability:
100000 pc/month
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Product Description:

Ceramic Foam Filter for Alloy Making Industry

 

Composite of Ceramic Foam Filter for Alloy Making Industry

 Ceramic Foam Filter is developed as a new type molten metal filters to decrease casting flaw in recent years. Foamed ceramics have the characters of light weight, high mechanical strength, large specific surface areas, high porosity, excellent thermal shock resistance, chemical corrosion resistance and high temperature stability in molten metal. With the distributing pores net structure, they are able to increase the surface areas, and absorb the sinter, the liquid metal becomes more pure, waster quality problems such as sand pore and air pore are much less and the cast quality becomes much better.

 

Advantages of Ceramic Foam Filter for Alloy Making Industry:

Precise Dimension Tolerance

High Mechanical Strength

Chemical Stability and Corrosion-resistance for molten aluminum.

Phosphate-free, No Pollution for Environment

Purifying Liquid Aluminum, Improving Quality

Reduce Defects

Reduce Cost

Increase Yield Rate

Easy to Use

Size from 40-600mm available.

 

Ceramic Foam Filter for Alloy Making Industry Images

 Ceramic Foam Filter for Alloy Making Industry

Specification of Ceramic Foam Filter for Alloy Making Industry:

Item

Unit

Alumina Foam Filter

Sic Foam Filter

Zirconia Foam Filter

Bore Density

ppi

10~80

10~60

10~40

Porosity

%

80~90

80~90

80~90

Max.working Temperature

°C

1100

1550

1700

Bending Strength

Mpa

0.6

0.7

0.8~1.0

Compression Strength

Mpa

0.7

0.8

>1.2

Thermal Shock Resistance

times/1100°C

>6times

>6times

>6times

SiC

%

 

≥60

 

Al2O3

%

≥85

≤30

 

SiO2

%

≤15

≤10

 

ZrO2

%

 

 

≥95

Others

%

 

 

≤5

application

 

Alumina and Alumina Alloy Non-ferrous

Grey Iron, Ductile Iron

Steel casting

 

FAQ of Ceramic Foam Filter for Alloy Making Industry

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

Q7:Can you offers samples?

A:Of coures,samples are free but freight paid by the buyers.

 

 

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Q:The ultrasonic wave of ceramic filter is not good. What's going on?
The earliest filtration was mostly gravity filtration, which was followed by pressure filtration to increase the rate of filtration, followed by vacuum filtration. The drum vacuum filter invented in the early twentieth Century realized the continuous operation of the filter. Since then, various types of continuous filters have appeared. Intermittent operating filters (such as plate and frame press filters) are developed for automatic operation, and the filtration area is becoming larger and larger. In order to obtain the filter residue with low moisture content, the mechanical press filter has been developed.
Q:The vacuum degree of the ceramic filter is normal and the cake water is large?
There is a difference between the vacuum display and the actual vacuumThe main speed of the ceramic filter is too fastThe water content of the filter cake is gradually increased within 0~8 hours after the equipment has been continuously turned onThe ceramic filter plate does not meet the aperture range and the opening rate is lowThe ceramic filter plate has a near life and serious blockageCeramic filter cleaning standards (acid, ultrasonic, backwash water)The scraper can not be completely discharged, and the surface of the ceramic plate is coated with a thin filter cakeFailure to manufacture equipment or other causes of failure
Q:How many degrees does the ceramic filter melt?
You should say clearly what ceramic you useHowever, as a melting furnace or filter medium, alumina products are the most versatile, but also silicon carbide, corundum, mullite, spinel and so on. They use very high temperatures.
Q:Working principle, ultrasonic trouble and troubleshooting of ceramic filter
The shape and mechanism of the ceramic filter are similar to those of the disc vacuum filter, but the filter media are different. The filter medium of ceramic filter is the ceramic filter plate, it can produce the micro capillary effect and capillary force in micropores is higher than the general vacuum applied force, so that the pores keep full of liquid state, so no matter what the circumstances, the air does not pass through the ceramic filter plate, so that the ceramic filter solid-liquid separation of low energy consumption, and high vacuum.
Q:The ceramic filter plate is broken. What will happen to the vacuum pump?
At this time, take the filtrate (this is not the first water slurry) will pollute the ceramic filter pipe, friction ring, filtrate pump, may damage the vacuum system, remaining in the pipeline in the pulp will recoil pressure under the action of pollution caused by the other ceramic plates, ceramic plates blocked him. Once the ceramic plate is broken (depending on the severity), it will make the vacuum distortion, resulting in ceramic filter suction effect worse or even no suction!
Q:Ceramic filter cleaning, sulfuric acid cleaning
Ceramic filter medium is ceramic, ceramic generally resistant to strong acid, alkali, cleaning, it is best to use nitric acid, hydrochloric acid next, not recommended to use sulfuric acid.
Q:Influence factors of ceramic filter
Ceramic filter board, also known as ceramic filter membrane, ceramic plate, ceramic plate, filter plate, etc., is made of corundum, silicon carbide and other special process made of new filter media. At present, as the core component of the ceramic filter, ceramic filter plate has been widely used in solid-liquid separation of iron concentrate, zinc concentrate, sulfur concentrate, copper concentrate, nickel concentrate, molybdenum concentrate, lead concentrate, tungsten concentrate, manganese ore, vanadium ore, aluminum ore, gold ore, non-metallic mine Ore Concentrate Dewatering and coal, chemical industry, papermaking, pharmaceutical, chemical, food, environmental protection and other industries.
Q:Ceramic filter capacity.
You ask too general, to say processing capacity (ie capacity), at least to provide material conditions, such as: material name, concentration, particle size distribution. In addition, the basic conditions of equipment operation should be taken into account.
Q:The vacuum of ceramic filter is not enough
The vacuum degree of ceramic filter is about -0.08MPa, if the ceramic filter is less than 0.06MPa, the vacuum is not enough. If the vacuum of ceramic filter is not enough, it will influence the suction effect of ceramic filter (mainly the thickness of filter cake and water content of filter cake).
Q:Beneficiation ceramic filter no problem, the technical parameters are normal, but filter out the concentrate water suddenly excessive, what is the reason?
Beneficiation of ceramic filter, the technical parameters are normal, but the water will fill in groove is what reason

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