Ceramic Filter Plate for Steel Making Industry
- Loading Port:
- China main port
- Payment Terms:
- TT or LC
- Min Order Qty:
- 1 pc
- Supply Capability:
- 100000 pc/month
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Ceramic Foam Filter for Steel Making Industry
Composite of Ceramic Foam Filter
Ceramic Foam Filter is developed as a new type molten metal filters to decrease casting flaw in recent years. Foamed ceramics have the characters of light weight, high mechanical strength, large specific surface areas, high porosity, excellent thermal shock resistance, chemical corrosion resistance and high temperature stability in molten metal. With the distributing pores net structure, they are able to increase the surface areas, and absorb the sinter, the liquid metal becomes more pure, waster quality problems such as sand pore and air pore are much less and the cast quality becomes much better.
Advantages of Ceramic Foam Filter:
Precise Dimension Tolerance
High Mechanical Strength
Chemical Stability and Corrosion-resistance for molten aluminum.
Phosphate-free, No Pollution for Environment
Purifying Liquid Aluminum, Improving Quality
Reduce Defects
Reduce Cost
Increase Yield Rate
Easy to Use
Size from 40-600mm available.
Ceramic Foam Filter Images
Specification of Ceramic Foam Filter:
Item | Unit | Alumina Foam Filter | Sic Foam Filter | Zirconia Foam Filter |
Bore Density | ppi | 10~80 | 10~60 | 10~40 |
Porosity | % | 80~90 | 80~90 | 80~90 |
Max.working Temperature | °C | 1100 | 1550 | 1700 |
Bending Strength | Mpa | 0.6 | 0.7 | 0.8~1.0 |
Compression Strength | Mpa | 0.7 | 0.8 | >1.2 |
Thermal Shock Resistance | times/1100°C | >6times | >6times | >6times |
SiC | % |
| ≥60 |
|
Al2O3 | % | ≥85 | ≤30 |
|
SiO2 | % | ≤15 | ≤10 |
|
ZrO2 | % |
|
| ≥95 |
Others | % |
|
| ≤5 |
application |
| Alumina and Alumina Alloy Non-ferrous | Grey Iron, Ductile Iron | Steel casting |
FAQ of Ceramic Foam Filter
Q1:Are you a manufacture or trader?
A:Factory+trade(mainly factories,at the same time,we operates other related products).
Q2:Can we visit your factory?
A:Sure,welcome at any time,seeing is believing.
Q3:What's the MOQ of trial order?
A:No limit,We can offer the best suggestions and solutions according to your condition.
Q4:Is your company accept customization?
A:We have own factory and excellent technical team,and we accept OEM service.
Q5:How about your company's certification?
A:ISO9001 and Test Report,also we could apply other necessary certification.
Q6:How to slove the quality problems?
A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.
Q7:Can you offers samples?
A:Of coures,samples are free but freight paid by the buyers.
Q8:What is the service life of your products?
A:The service life of different bricks is unlike.It also depends on your using condition and method.
Q9:Can U accept the detective of the third-party verification company ?
A:YES! We can accept the detective from any third-party verification company including the SGS, BV and so on.
If you have any enquiry,please don't hesitate to contact us, we will provide our best products and services for you!!
- Q: What happens when the pressure on the filter plate is uneven during backwashing?
- The working process of ceramic filter is: suction - drying - unloading - backwash - suction - drying - unloading - backwash...... In circulation, suction, the drying process is to make the slurry liquid by vacuum suction and capillary effect (usually water) through the filter media from the left, the filter cake on the filter medium (the two processes like device, through the pump) scraper discharge, discharge will complete a ceramic filter in the absorption cycle, slurry, drying process, some fine particles may enter the filter medium or stacked on the surface (a lot of pipeline internal filtration medium ceramic filter plate), these small particles will cause blockage of filter media lose permeability so that the filtering effect of variation, in order to reduce the possibility of blockage, ceramic filter will enter the backwash (this process is like a water jet device). Ceramic filter backwash is through the pressure of water, these small particles plug discharge ceramic filter board.
- Q: Why should filter core be used in backwash of ceramic filter?
- The filter in the water filter of ceramic filter is used for filtering water.
- Q: How much is the accuracy of 50nm ceramic membrane filtration?
- The filtration accuracy is the maximum particle size that the membrane can pass through.
- Q: What is the reason that the ceramic filter does not absorb mineral powder?
- There may be a fault filtrate pump, diaphragm pump damage, pump mechanical seal failure, a leak, two is no output or output to the liquid, the pressure is too low, the cleaning effect is not good, the pressure is too large, will cause damage and reduce the concentration of slurry filter plate.
- Q: What's the acid of the ceramic filter plate?
- General ceramic filter running for eight hours or so, you need to stop for joint cleaning, general cleaning at an hour or so. When washing together, there is acid washing, usually concentrated nitric acid. The purpose is to dissolve the pores in the ceramic filter plate through nitric acid.
- Q: What are the functions of honeycomb ceramic filters?
- High quality and high density straight hole mesh, the product has high heat resistance and impact resistance properties of cast high fever temperature, design straight hole to guarantee the balance between strength and flow, effectively remove impurities and slag particles, the mechanical properties of casting, the surface quality and the qualified rate of products is greatly improved.
- Q: What are the reasons for the program alarm of ceramic filter?
- If that is the ceramic filter tank body of the slurry concentration is diluted, has nothing to do with the ceramic filter itself, can think of ways to enter the ceramic filter tank before the slurry concentration increased, thereby improving the dewatering efficiency of ceramic filter.
- Q: What is the backwashing pressure of the ceramic filter?
- The working process of ceramic filter is: suction - drying - unloading - backwash - suction - drying - unloading - backwash...... In circulation, suction, the drying process is to make the slurry liquid by vacuum suction and capillary effect (usually water) through the filter media from the left, the filter cake on the filter medium (the two processes like syringe pumping), and then through the scraper discharge, after unloading, ceramic filter machine is complete a cycle in the absorption slurry, drying process, some fine particles may enter the filter medium or stacked on the surface (a lot of pipeline internal filtration medium ceramic filter plate), these small particles blockage will make the filter medium permeability and filtering effect of the loss from the poor, in order to reduce the possibility of blockage ceramic filter, will enter the backwash (this process is like a water jet injector). Ceramic filter backwash is through the pressure of water, these small particles plug discharge ceramic filter board.
- Q: What about the leakage of the ceramic filter static and dynamic sealing points?
- When the main shaft is rotated, the filter cake is adsorbed on the surface of the ceramic filter plate and dehydrated by the vacuum generated by the vacuum pump.
- Q: Can the ceramic plate filter the hot air?
- The cleaning of the ceramic filter is divided into two parts: reverse flushing (also useful gas) and combined cleaning. The purpose of cleaning is to discharge the particles from the hole to the ceramic filter board. Anti flushing and cleaning water filter after direct visual pressure can, generally between 0.08--0.12MPa, such as less than 0.05MPa, while the poor flushing effect without even washing effect, resulting in blocking accumulation eventually led to the ceramic filter plate hole plugging scrap. Replacing the filter element in time and ensuring the water pressure before filtration can provide stable backwashing water pressure. Combined cleaning by ultrasonic vibration, nitrate dissolution method for maximum remove blockage of backwash rushed out, the general ceramic filter every 8 hours of continuous work should stop cleaning 1 hours, such as the use of the old plate or the suction effect is poor, can strengthen cleaning (such as shorten the cleaning period, prolong the period of cleaning, increase the amount of nitric acid etc.). Other reasons such as 1,2,3 are normal, but can not be discharged from the spindle speed too fast, even the ceramic filter itself manufacturing defects, the user equipment modification and so on, are likely to lead to abnormal operation of equipment. We specialize in ceramic filter boards for many years and welcome exchanges.
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Ceramic Filter Plate for Steel Making Industry
- Loading Port:
- China main port
- Payment Terms:
- TT or LC
- Min Order Qty:
- 1 pc
- Supply Capability:
- 100000 pc/month
OKorder Service Pledge
OKorder Financial Service
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