Ceramic Fiber Insulation Blanket 1430℃ Furnace Heat Insulation

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Qingdao
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525 roll
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20000 roll/month

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Product Description:

1.Description of Ceramic Fiber Products :

Ceramic fiber product is made from high quality Gao-ling clay, high purity alumina and silica oxides by spun or blown process. It is asbestos free. No chemical binder is added. Double-side needling provides blanket with great tensile or handing strength for easy installation. 


2.Main features of Ceramic Fiber Products:

Low thermal conductivity        High tensile strength

Resilient to thermal shock       Corrosion resistance   

        

3. Ceramic Fiber Products Images:

 

Ceramic Fiber Insulation Blanket  1430℃ Furnace Heat Insulation

Ceramic Fiber Insulation Blanket  1430℃ Furnace Heat Insulation



4. Microporous Insulation Board Technical Parameters

There are four kinds of ceramic fiber products according to the temperature and chemical content. They are STD(1260),HP(1260),HA(1350, high alumina),HZ(1430,contain ZrO2).

1) For the blanket, the bulk density will be 64kg/m3, 96 kg/m3, 128 kg/m3, 160 kg/m3.

2) For the paper, the bulk density will be 160-220 kg/m3.

3) For the board, the bulk density will be 240-400kg/m3.

Application

   Petrochemical process heater refractory fiber lining                            General furnace backup insulation

   Heat treating furnace or intermittent (shuttle) kiln hot face lining        Electrical insulator

   Heat seals for kiln car or furnace door                                                   High temperature acoustic   

Fire protection

If you need other detail information, please contact with us

 

5.FAQ

We have organized several common questions for our clientsmay help you sincerely 

  How about our ceramic fiber products

A world class manufacturer & supplier of ceramic fiber product is one

 of the large scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 80000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirement.

How to guarantee the quality of the products

We have established the international advanced quality management system every link from raw material to final product we have strict quality test; We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.

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- Inquire about price/MOQ

Q:What’s the principle of ceramic fiber casing production?
Mainly referring to the traditional textile production process, and by spinning the aluminum silicate refractory fiber into yarn, using the glass fiber or heat-resistant steel wire as reinforced material, adopting special textile technology and equipment, ceramic fiber casing is thus braided. 1. It is a sort of new thermal insulation refractory and inorganic material. It can be permanently used at high temperature of 1000℃. Containing a certain amount of adhesive material, it is usually burned at lower temperature with no effect on its insulating property. It keeps good mechanical strength even after heating. 2. Ceramic fiber casing has the characteristics of light weight, high temperature resistance, thermal insulation, acid and alkali resistance, innocuity, higher tensile strength and good toughness. 3. Compared with glass fiber sleeve, it has superior electrical insulating property even under high temperature conditions. 4. Ceramic fiber casing possesses good dielectric property, chemical resistance, excellent flexibility and elasticity.
Q:What are the specifications of ceramic fiber rope?
Main parameters of ceramic fiber textile: Al2O3: ≥45% SiO2 ≥96%, fiber diameter (micron): 2-5, burning loss(%): 18 ±3, continuous use temperature (℃): 650(glass fiber)-1050 (stainless steel wire), hot-shrinkage rate(%): <4% (nine hours under 1150℃), thermal conductivity(w/mk): <0.20 (800℃), shot content(%): none, volume and density(kg/m3): 350 – 600.
Q:What is ceramic fiber felt?
Ceramic fiber, called ceramic fiber felt for short, is a kind of refractory material using high temperature resistance (such as flint clay). Fibrous material produced by air compression injection after electric arc fusion is also called ceramic fiber cotton. Ceramic fiber cotton can be used to make all kinds of ceramic fiber products. The content of AI2O3 in domestic ceramic fiber felt is 62% and 45% respectively. The operating temperature of the former and the latter is 1150-2000℃ and 1000℃ respectively. According to the different binders used in ceramic fiber felt, ceramic fiber felt is divided into hard ceramic fiber felt (aluminum phosphate as its binder), soft ceramic fiber felt(latex, polyaluminum chloride, sodium silicate and methylcellulose as its binder, latex--- aluminum phosphate composite binder) and wet ceramic fiber felt (ludox as binder). According to the performance of the ceramic fiber felt and the temperature of the heating furnace, hard felt can be used on hot face zone of furnace wall. The size of the ceramic fiber products is 600 x 400 x 20 (10) mm. Hope it is helpful to you.
Q:What is the price of ceramic fiber backing board?
Besides the good quality of fibrous ceramic fiber cotton, the product made out of ceramic fiber board is very hard and resistant to wind erosion. Ceramic fiber backing board is light, easy to work, and it won’t expand after being heated. It can be sheared and curved optionally. Thus, it is an ideal energy-conservation material for furnace, pipeline, and other thermal insulation equipment. Here follows its advantages: 1、high compressive strength and long service life; 2、low heat capacity and conductivity; 3、hardness; 4、accurate size and flatness; 5、easy to be cut and installed; 6、excellent resistance to wind erosion; 7、continuous production, uniform distribution of fiber and stable performance.
Q:What are the specifications and models of the ceramic fiber board?
For ceramic fiber board, there is no rated temperature, instead, classification temperature is generally called which includes four types: 1000℃, 1260℃, 1400℃, 1430℃, and 1600℃. Its continuous use temperature is usually 150-200℃ lower than its classification temperature.
Q:What’s the difference between the ceramic fiber and glass fiber?
Glass fiber is a kind of inorganic nonmetallic material with great varieties. It has the advantages of good insulation, strong heat resistance, excellent corrosion resistance and high mechanical strength. But brittleness and poor abrasion resistance are its defects. As a category of the glass fiber, glass wool is a kind of manmade inorganic fiber. As a result of fibrosis of the molten glass, cotton shaped material, glass wool, whose chemical composition is glass, is formed. As inorganic fiber, it’s characterized with good shape, small volume density, low thermal conductivity, thermal insulation, sound absorption, corrosion resistance and stable chemical properties. Ceramic fiber blanket is also called alumina silicate fiber blanket. One of its main components is alumina, and alumina is the major component of porcelain, so it’s called ceramic fiber.
Q:What’s the difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket?
The difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket: refractory ceramic fiber material is a kind of lightweight and efficient heat preservation and heat insulation material. Its advantages are as follows: the volume and density of ceramic fiber as lining are low. Ceramic fiber lining is 75% lighter than lightweight insulating brick lining and 90%-95% lighter than lightweight castable lining. If fiber lining is adopted, steel structure load of furnace can be greatly reduced and the service life of the furnace can be prolonged. Heat capacity (heat storage) of ceramic fiber as lining is low: Heat capacity of ceramic fiber is about 1/10 that of lightweight and heat resistant lining and lightweight castable lining. Heat capacity of furnace lining material is proportional to the weight of the furnace lining. Low thermal capacity means that furnace absorbs less heat in the reciprocating operation and, at the same time, the speed of warming gets faster, which greatly reduces the energy consumption of the furnace temperature operation and control and especially plays a very significant role in energy saving effect in the starting-up and blowing-out of heating furnace. Thermal conductivity of ceramic fiber as lining is low: When the average temperature is 400℃, 600℃ and 1000℃, thermal conductivity coefficient of ceramic fiber as lining is less than 0.1w/mk, 0.15w/mk and 0.25w/mk respectively, which is 1/8 that of lightweight fireclay brick and 1/10 that of lightweight and heat resistant lining. Ceramic fiber as lining has prominent insulation performance. Ceramic fiber as lining is easy to construct: Expansion gap is not needed during the construction process. Construction personnel can start to work after basic training and construction technology has little effect on the heat insulation effect of lining.
Q:What is the price of ceramic fiber fire-resistant cloth?
Fire resistance rolling shutter door includes steel fire resistant shutter and infinite machine fireproof fabric. Steel fire resistant shutter is 400-450 yuan/m2 while infinite machine fireproof fabric is about 300 yuan/m2.
Q:What's the function of ceramic fiber rope?
It can be widely applied in industries such as chemical engineering, electric power, papermaking, food, pharmacy, etc. and the sealing of boiler door, machine, pump and valve with high temperature and high pressure. It is suitable for medium such as clean liquid or slurry, salt water, emulsion, grease, hydrocarbon, solvent, pulp, etc.
Q:What is the feature of ceramic fiber washer?
mifso-11 Ceramic fiber washer is made by Xinxing Sealing Material Plant via many process like accurate cutting, dotting punch, stamping die, etc. (Part of products would be through another process----bonded by high-pressure binder. All products can be customized in accordance with customers’ size. Specification: Diameter: 10mm--- infinite great. Here follows the product features: 1) Continuous use temperature can reach 1000℃ while short time using temperature is up to 1260℃. 2) It is highly resistant to acid-base corrosion and erosion of molten metal (eg. aluminum and zinc). 3).It is good in high temperature strength and thermal insulation properties (please refer to physical and chemical indicators.) 4) It is better in electricity insulation than glass fiber. 5) It is non-toxic, harmless and odourless.

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