Ceramic Fiber Blanket for Boiler Insulation

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Qingdao
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10 roll
Supply Capability:
50000 roll/month

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Product Description:

Specifications of Ceramic Fiber Blanket for Boiler Insulation

1.Ceramic fiber blanket
2.MOQ:200KGS
3.low thermal conductivity
4.Low heat storage
5.Resilient

 

Ceramic Fiber Blanket for Boiler Insulation

1. Superior chemical stability,heat stability and flexibility.

2. Low thermal conductivity and thermal capacity.

3. Superior sound absorption and noise reduction.

4. Resilient

5.Easy to cut,wrap or form

6. Width 610*thick10/15/20/25/30/35/40/50/60/70/80mm
7. Made of fine aluminum silicate fiber filament,molded by two-side needled process,used in the manufacture of heat insulation equipments,military fire insulation equipment and industrial furnaces,providing the following benefits,

 

Composition of Ceramic Fiber Blanket for Boiler Insulation

Composition 

1260Ceramic Fiber Blanket

1400Ceramic Fiber Blanket

1500Ceramic Fiber Blanket

1600Ceramic Fiber Blanket

Temperature(°C)

1260

1420

1500

1600

Melting point( °C)

1760

1800

1900

2000

Colour

White

White

Blue and green

White

Average Fiber Diameter (um)

2.6

2.8

2.65

3.1

Fiber Length(mm)

~250

~250

~150

~400

 Weight(Kg/m)

2600

2800

2650

3100

Shot Content (%)

( > 212um) 

12

12

Kcal/mh°C(W/mK) ,ASTM C201, 190kg/m

Average 400°C

0.08

0.08

Average 600°C

0.12

0.12

Average 800°C

0.16

0.16

Average 1000°C

0.23

Composition

Al2O3

47.1

35.0

40.0

72

SiO2

52.3

46.7

58.1

28

ZrO2

17.0

Cr2O3

1.8

 

 

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Q:Who can introduce how to use ceramic fiber binder?
1、 Pour tile cementing agent into water and stir it into paste (mixing ratio: 20 kg powder+6 kg water). After stirring, place it about 10 minutes, and then stir it slightly, finally it can be used, which is helpful to fortify binding force. 2、Paint cementing agent onto the working surface with tooth-shaped scraper to assure it is distributed evenly in tooth shape. 3、Press tiles onto it in the open assembly time.
Q:What is the price of ceramic fiber fire-resistant cloth?
The common specification and model of ceramic fiber cloth: 1.5-6mm, general thickness: 1m, including nickel chromium alloy wire reinforced, stainless steel wire reinforced, glass fiber reinforced, ceramic fiber coating cloth, ceramic fiber slag cloth, ceramic fiber sintering cloth, ceramic fiber fumigation cloth. The price of ceramic fiber fireproof cloth is 5 yuan/m2.
Q:What are the specifications of ceramic fiber packing?
Ceramic fiber packing: woven by the high quality ceramic fiber line and used in heat insulating materials, it is the ideal substitute for asbestos rope. It is commonly used in the sealing of various kinds of stoves, burners, heat exchangers and the flue doors. It can also be enhanced by metal wire. Index: size (mm), reinforced material, resistant temperature 5 x5 ~ 50 x50, glass fiber: 650 °C, C5x5 ~ 50 x50, steel wire: 1260 ° C.
Q:What are the ceramic fiber products?
Ceramic fiber is produced by double needling technique and is widely used in high and low temperature environment. According to the different manufacturing technique used in market, ceramic fiber blanket is usually divided into two kinds. One is thread throwing blanket, and the other is injection fiber. 1. The diameter of the fiber filaments: Thread throwing fiber is much coarser. Thread throwing fiber is generally 3.0-5.0;micro;m; Injection fiber is generally 2.0-3.0;micro;ml. 2. Fiber length: Thread throwing fiber is much longer. Thread throwing fiber is generally 150-250mm. Injection fiber is generally 100-200mm. 3. Coefficient of thermal conductivity: Injection blanket is superior to thread throwing blanket because of its thin fiber. 4. Tensile and flexural strength: Thread throwing blanket is superior to injection blanket because of its coarse fiber. 5. Application of making ceramic fiber block: It is superior to injection blanket because the fiber of thread throwing blanket is much coarser and longer. Injection fiber blanket is easy to be broken and torn during the process of block production folding, while thread throwing fiber blanket can be tightly folded and cannot be easy to damage. The quality of the block will directly affect the quality of the lining. 6. The vertical layer spread application of large pieces of blankets such as heat recovery boiler: Thread throwing blanket has better tensile resistance and is more durable due to its coarse and long fiber filament, so thread throwing blanket is superior to injection blanket.
Q:What’s the density of ceramic fiber board?
The density of fiberboard by wet molding process is 280-320kg/m3. The smaller one is called ceramic fiber felt in national standard, and its maximum density can be up to around 700 kg/m3.
Q:How to keep ceramic fiber board?
Ceramic fiber board is rigid and high temperature resistant ceramic fiber board, using injection fiber as the raw material of ceramic fiber board and adding a definite proportion of the binder and packing grade additives. It is fully dispersed into paste in the mud pits through beater. It is pumped into the forming pool and stirred by using compressed air. It is made by putting mould into the forming pool and making the fiber pulp adsorbed on the mould by using the principle of vacuum. Ceramic fiber board is characterized by low thermal conductivity, good high temperature stability, resistance to air flow scouring, uniform density, excellent thermal shock resistance, excellent chemical erosion resistance( except phosphoric acid, hydrofluoric acid and strong alkali) and easy installation. It has good heat insulation capacity, which contributes to reducing the energy cost and cycle time and protects the furnace shell from the influence of heat shocks. It can also be directly used as refractory materials.
Q:Who knows well about the production process of the ceramic fiber?
Ceramic fiber, a type of fibrous lightweight refractory, possesses so many advantages as light weight, high temperature resistance, good thermal stability, low thermal conductivity, small specific heat and mechanical shock resistance. 1. Diameter of cellosilk: thread throwing fiber is thicker and its diameter is usually within the range of 3.0-5.0μm, while the injection silk fiber is usually 2.0-3.0μm; 2. Length of cellosilk: thread throwing fiber is longer and its length is usually within the range of 150-250mm, while the injection silk fiber is usually 100-200mm; 3. Thermal conductivity: the injection silk blanket is better than the thread throwing blanket for the former has finer fiber; 4. In terms of tensile strength and fracture resistance, the thread throwing blanket is superior to the injection silk blanket for the former has thicker fiber.
Q:Who can tell me what the ceramic fiber density is?
Refractory ceramic fiber material, a kind of light and efficient thermal insulation material, owns the following advantages compared with traditional thermal insulating material: Ceramic fiber lining has low volume density. It is over 75%lighter than the light weight insulating brick, and 90%-95% lighter than the light weight castable lining. If fiber lining is used, the steel structure load of furnaces can be greatly reduced and its service life will be prolonged. Ceramic fiber lining has low thermal capacity which is only about l/10 of that of the light weight and heat resistant lining and light weight castable lining. The thermal capacity of the lining material is proportional to its mass. Low thermal capacity means that furnaces absorb less heat in the reciprocating operation, meanwhile accelerate its temperature rise, greatly reducing energy consumption during the operation and control of the furnace temperature, and particularly making the starting-up and blowing-out of heating furnaces obtain remarkable energy conservation effect. Ceramic fiber lining has low thermal conductivity. When the average temperature is 400℃, its thermal conductivity coefficient is less than 0.1w/mk; when the average temperature is 600℃, its thermal conductivity coefficient is less than 0.15w/mk; when it is 1000℃, the thermal conductivity coefficient is less than 0.25w/mk, which is around l/8 of that of the light clay brick and l/10 of that of the lightweight and heat resistant lining, achieving excellent thermal insulation effect. Ceramic fiber lining has easy construction. Expansion joints are not needed during the construction process, construction personnel can take up work right after basic training, and the construction technical factors have little impact on the lining’s thermal insulation performance.
Q:What is the raw material of ceramic fiber?
Ceramic fiber is a fibrous and light fireproof material with such advantages as light weight, resistance to high temperature, good heat stability, low thermal conductivity and specific heat, resistance to mechanical shock, etc., thus being widely used in such industry as machinery, metallurgy, chemical industry, petroleum, ceramic, glass, electronics, etc. Besides the good quality of fibrous ceramic fiber cotton, the product made out of ceramic fiber board is very hard and resistant to wind erosion. Ceramic fiber backing board is light, easy to work, and it won’t expand after being heated. It can be sheared and curved optionally. Thus, it is an ideal energy-conservation material for furnace, pipeline, and other thermal insulation equipment. The application of making ceramic fiber modules: Thread throwing blanket is better than injection blanket because of its thick and long fiber. In the folding process of making modules, injection fiber blanket is easy to break up and tear up while thread throwing fiber blanket can be folded tightly and not easy to break up. The quality of modules will directly affect the quality of furnace lining.
Q:What degree can the high temperature ceramic fiber paper tolerate?
It depends on what material used in ceramic fiber gasket. It usually refers to a high-temperature gasket made by ceramic fiber paper. It is usually divided into standard type and high alumina type. Temperature resistance of standard type is 1260 degree and the long-term temperature in use is 1000 degree, while the long-term temperature in use of high alumina type is 1200 degree.

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