Zirconia Ceramic Foam Filter for Carbon Steel Casting

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$0.50 / m.t.
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TT or LC
Min Order Qty:
10 m.t.
Supply Capability:
100000 m.t./month

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General Information of Ceramic Foam Filters

Zirconia ceramic foam filters are mainly used to filter the steel and steel alloys required the higher temperature of 1780.It is strongly recommended to be used for high quality grades of steel alloys.


Features of Ceramic Foam Filters

Improving the steel casting quality

Excellent thermal shock resistance

High porosity with good strength

High efficiency to filter the steel dross

Tailored sizes as customer’s requirement


Image of Ceramic Foam Filters

Zirconia Ceramic Foam Filter for Carbon Steel Casting

Zirconia Ceramic Foam Filter for Carbon Steel Casting

Applications of Ceramic Foam Filters

Carbon steel casting, steel alloy casting and stainless steel casting




Q1: How do you control the products quality?

A1: With strict quality control system throughout the materials selection and production process, our refractory and ceramic fiber products quality is effectively controlled to meet customer requirements. 

From the raw materials selecting, our quality control begin. The quality certificates of raw materials are required and each batch will be tested before using. During production, the quality control is conducted by workers and then each piece will be sorted and examined by quality supervisors. 

Q2: What`s the lead time for my order?

A2: It depends on customers’ requirements and our production schedule. And usually we need 30-60 days for refractory bricks,10-25 days for unshaped refractory materials and 10-20 days for ceramic fiber blankets.

Q3: Can you offer Door-to-Door delivery?

A3: Yes, but only for some countries such us U.S., UAE, Saudi Arabia, Iran, and Russia, etc.

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Q:Can the plate filter press pass through the filter plate?
There are many types of pumps to be used, such as screw pumps, slag pumps, rotary pumps, piston pumps, and diaphragm pumps.
Q:Microporous ceramic filter plate cleaning
Ceramic filter comes with a combined cleaning system, usually to ensure backwashing normal, combined cleaning (nitric acid + ultrasonic + backwash) in place.
Q:What are the materials that make up the ceramic mold?
At present, the commercialized porous ceramic membranes are mainly composed of 3 types: flat plate, tubular and multi channel. Flat film is mainly used for small-scale industrial production and laboratory research. The tubular membrane is combined with rice to form a heat exchanger similar to a column tube heat exchanger, which can increase the loading capacity of the membrane, but is gradually withdrawn from industrial application due to its strength problem. The size of the applied ceramic membrane usually adopts a multi channel configuration, that is, a plurality of channels are distributed on a circular cross-section, and the number of general channels is 7, 19 and 37. The main business of the inorganic ceramic membrane preparation technology: using solid particle sintering preparation carrier and microfiltration membrane by sol-gel method in the preparation of ultrafiltration membrane: glass membrane by phase separation method: using special technology (such as chemical vapor deposition, electroless plating, etc.) the preparation of microporous membrane or dense membrane. Its basic theory involves colloid and surface chemistry, material chemistry, solid state ion science, material processing and so on.
Q:Why does not the iron filter of the ceramic filter work?
The main speed of the ceramic filter is too fast.The vacuum of ceramic filter is not enough.The cleaning of ceramic filter has not met the requirement.The ceramic filter plate has a near life and a serious blockage.The selection of ceramic filter plate is different.Too much residual of ceramic scraper after discharge.
Q:Why should filter core be used in backwash of ceramic filter?
The filter in the water filter of ceramic filter is used for filtering water.
Q:The ultrasonic wave of ceramic filter is not good. What's going on?
In ancient China, filtration technology was applied to produce paper made from plant fibers in 200 bc. The paper method was improved in AD 105. He wandered in dense in papermaking during plant fiber pulp fine bamboo. Water curtain gap filtration, a thin layer of wet pulp stay on the bamboo surface, after drying into paper.
Q:Excuse me, what's the reason that all ceramic filters do not attract ore?
After the joint cleaning, 0~2 hours of suction effect may be good, 2~4 may drop slightly, 4 hours later will become worse and worse, or even suck. This case should first check the backwash water pressure (instantaneous maximum pressure should not be less than 0.08MPa) is to meet the requirements, should also advance down (to ensure normal and ultrasonic cleaning combined with nitric acid dosage sufficient) and prolong the cleaning time.
Q:What are the reasons for the program alarm of ceramic filter?
The vacuum failure may be the vacuum pump failure, the vacuum pipeline leakage, the ceramic filter plate rupture or the connection water leakage, the backwash system is generally before the filtration water pressure is insufficient, the filter core plug and so on. Vacuum suction deficiency will lead to poor effect or even suction; cleaning standards will accelerate the ceramic filter clogging, ceramic filter clogging even if the vacuum suction is normal, will not even bad effect such as cake, jelly thin with high water content. Ceramic filter plate, hole plugging, discarding. Ceramic filter plate is life, under normal circumstances is about a year, such as pulp mud content, fine particle size or containing ingredients, cleaning is not easy to precipitate standards will reduce its life, when the ceramic filter plate close to the scrap, the suction effect will be worse. I hope my answer can help you.
Q:The use of water glass as beneficiation agent, copper concentrate in the ceramic filter can not filter, how to do?
Water glass is a kind of adhesive of flotation reagent, after use may cause the pulp viscosity increased, leading to the adsorption resistance of slurry becomes large, when using ceramic filter filtration dewatering, vacuum suction surface of the microporous ceramic filter plate is smaller than the resistance, there may be a suction effect or even not suction. Some flocculant agents can lead to this phenomenon.
Q:The ceramic filter suddenly did not smoke, and later he was all right. What's the reason?
The size of ceramic filter is generally on both sides of the vacuum tank, such as 50 square meters with 5 square meters of ceramic filter / ring ceramic filter plate combination (possible), there are 10 discs, the ceramic plate left a vacuum tank on the left of the 5 disc for filtration, vacuum filtration tank for the ceramic plate on the right right of the 5 disc. If a vacuum system temporarily fails, it may cause poor suction, no suction, and a normal operation at the other end.

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