Made in China Widely Used High Toughness Low Carbon Forged Grinding Balls
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- Loading Port:
- Qingdao Port
- Payment Terms:
- TT or LC
- Min Order Qty:
- 25M.T. m.t.
- Supply Capability:
- 200000M.T./Year m.t./month
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Production Process of Widely Used High Toughness Low Carbon Forged Grinding Balls made in China
The production of casting steel balls is to melt the waste raw material such as waste steel, waste iron with medium frequency induction furnace. In the process of melting, add suitable amount of precious metal alloys(such as Ferrochrome, ferromanganese, ferro-vanadium ) to the furnace. When the temperature of the molten iron is more than 1550°C and can meet the requirements of the technics,pour the qualified molten iron to steel moulds or steel production line moulds. The content of chrome of high chrome alloy casting steel balls is ≥10.0%, the content of carbon is 1.80%-3.20%. Since the national standards require the HRC≥58, ak≥3.0J/cm2, to up to this hardness, the high chrome balls must be quenched and tempered. After quenched and tempered, the hardness(HRC≥60) is higher, the wear-resistance is more than 2.5 times of forging balls.
Production Technics of Widely Used High Toughness Low Carbon Forged Grinding Balls made in China
Raw material(waste steel,waste iron,iron alloy)factory inspection→blending→melt→composition inspection→casting→cooling and solidification→demould→clean and polish→inspection→quenching(increase hardness)→hardness inspection→tempering(eliminate stress)→inspection→warehousing
Chemcial Elements of Widely Used High Toughness Low Carbon Forged Grinding Balls made in China
Type and Chemical Composition of Forged Grinding Balls
Name | Chemical Elements (%) | |||||||
C | Si | Mn | Cr | Mo | Cu | P | S | |
Low Cr Balls | 2.2-2.5 | ≤1.2 | 0.5-1 | 0.8-1.8 | 0.6-1 | ≤1 | ≤0.05 | ≤0.05 |
Middle Cr Balls | 2.2-3.3 | ≤1.2 | 0.5-1 | 3-6 | 0.6-1 | ≤1 | ≤0.05 | ≤0.05 |
Normal High Cr | 1.6-3.3 | ≤1.0 | 0.5-1 | 10-13 | 0.8-1 | ≤0.6 | ≤0.05 | ≤0.05 |
Special High Cr | 2.0-3.3 | ≤1.o | 2.1-3 | 15-23 | 0.8-1 | ≤0.6 | ≤0.05 | ≤0.05 |
Type and Chemical Composition of Widely Used High Toughness Low Carbon Forged Grinding Balls made in China
Brand | Grade | C | Mn | Si | Cr | S | P |
Dp-1 | 50Mn | 0.48-0.56 | 0.70-1.0 | 0.17-0.37 | 0.25max | 0.035max | 0.035max |
Dp-2 | 60Mn | 0.57-0.65 | 0.70-1.0 | 0.17-0.37 | 0.25max | 0.035max | 0.035max |
Dp-3 | 65Mn | 0.6-0.7 | 0.9-1.2 | 0.17-0.37 | 0.25max | 0.035max | 0.035max |
Dp-4 | 75MnCr | 0.70-0.85 | 0.7-0.8 | 0.17-0.37 | 0.2-0.7 | 0.03max | 0.03max |
Dp-5 | Rail IronⅠ | 0.5-0.65 | 0.60-1.0 | 0.15-0.37 | 0.25max | 0.04max | 0.04max |
Dp-6 | Rail IronⅡ | 0.60-0.8 | 0.90-1.2 | 0.20-0.40 | 0.20-0.8 | 0.07max | 0.03max |
Weight and Microstructure of Widely Used High Toughness Low Carbon Forged Grinding Balls made in China
Norminal Diameter | Diametrical Tolerance(mm) | Approx Weight of Single Ball(kg) | Average Number of One MT | Microstructure |
25mm/1'' | +1.5,-0.5 | 0.064 | 15625 | M+B+C (M-Martensite;B-Bainitic;C-Carbide) |
30mm/1.25'' | +1.5,-0.5 | 0.11 | 9090 | |
40mm/1.5'' | +2.0,-1.0 | 0.26 | 3846 | |
50mm/2'' | +2.0,-1.0 | 0.51 | 1961 | |
60mm/2.5'' | +3.0,-2.0 | 0.89 | 1124 | |
70mm/2.75'' | +3.0,-2.0 | 1.4 | 714 | |
80mm/3.25'' | +3.0,-2.0 | 2.1 | 476 | |
90mm/3.5'' | +3.0,-2.0 | 3 | 333 | |
100mm/4'' | +4.0,-3.0 | 4.1 | 244 | |
110mm/4.5'' | +4.0,-3.0 | 5.47 | 283 | |
120mm/4.75 | +4.0,-3.0 | 7.1 | 141 | |
130mm/5'' | +4.0,-3.0 | 9.02 | 111 |
- Q: What is normalizing, annealing, tempering, quenching? What is the difference between forging parts and casting parts?
- The aim is to make the grain fine and distribute the carbide evenly. The difference between normalizing and annealing is that normalizing cooling rate is slightly faster than annealing cooling rate, so normalizing structure is finer than annealing structure, and its mechanical properties are also improved. In addition, normalizing furnace cooling does not occupy equipment and has higher productivity. Therefore, normalizing may be used instead of annealing as much as possible. The main application areas of normalizing are as follows: for low carbon steel, after normalizing, the hardness is slightly higher than that of annealing, and the toughness is better. It can be used as the pretreatment of cutting. Used for medium carbon steel, instead of quenching and tempering, as the final heat treatment, or as an induction heating method before surface hardening. Used for tool steel, bearing steel, carburizing steel, etc., it can eliminate or restrain the formation of network carbide, so as to obtain the good organization of spheroidizing annealing. For cast steel, the microstructure can be refined and the machinability can be improved. Used for large forgings, which can be used as final heat treatment, so as to avoid larger cracking tendency during quenching.
- Q: Domestic large steel castings factory which is better, recommend!
- Do the casting manufacturer of large steel castings, Hunan Jinsha heavy industry science and technology limited company, heard that their professional only more than 1 tons of steel castings, anyway, 150T just big, the company won a lot of foundry industry patents should be good. At least spend money on research and development, then the quality should be all right.
- Q: What kind of casting process is used for cast iron parts? And what are the cast steel parts adopted?
- The main content of red sand table (Institute of soil science, China) silica 79.4%. three 1.48%. three 10.55%. two aluminum oxide iron oxide, calcium oxide 0.85%. Magnesium Oxide 0.52%. 1440. refractory mud 3.06% LOI 1.98% red sand with high silicon content, permeability is strong, durable, high refractoriness, good angle, low moisture content, less mud the casting finish is high, the basic requirements of sand should meet the following requirements: Casting of high purity and cleanliness, with silica sand as an example, iron sand SiO2 content of more than 90%, the big steel casting requests the SiO2 content of more than 97%; the high refractoriness and thermal stability; the suitable particle the shape and particle composition; it is not easy to be wetted by the liquid metal; cheap. The particle shape and composition of casting sand particle shape and particle composition permeability properties such as mobility, sand compaction, permeability, strength and resistance to liquid metal effects, is an important indicator of the quality of casting sand.
- Q: the parts of the threaded hole is casting, casting the hole directly, and then tapping or casting, and then punch 10When the casting is ready, punch it again before tapping it Is the hole casting good or is it punched and tapped on the drilling machine after casting?
- If it is not directly cast hole hole, later processing, large pores may be directly cast out,
- Q: How much is the amount of electrophoretic paint per square meter used in the casting?
- It was a very simple question, and it was complicated by what you said.In general, when the final thickness of 15-20 microns, cathode electrophoresis paint can be coated per kilogram of 6-8 square meters, the current general cathode electrophoresis paint for the price of 22 yuan / kg, so the cathodic electrophoresis electrophoresis paint cost at 4 yuan / square meters.
- Q: Does anyone know how to make precise casting parts for aerospace or manufacturers of single and small quantities of automotive parts and components, mainly in Beijing, Tianjin and Tangshan?
- List of China's military enterprises list of ten major military groupsChina Nuclear Industry Construction Group CorporationChina Aerospace Science and Technology CorporationChina Aerospace Science and Engineering CorporationChina Aviation Industry CorporationChina Aviation Industry Corporation IiChina State Shipbuilding CorporationcsicChina North Industries Group CorporationChina South Industries Group CorporationChina National Nuclear CorporationKey military enterprisesShipbuilding industry:China State Shipbuilding Corporation (South ship group), (China Shipping Group)China Shipbuilding Industry Corp (North Ship group), (China Shipbuilding Industry)Guangzhou Shipyard International Limited by Share Ltd (GSI)Jiangnan Heavy Industry Limited by Share Ltd (Jiangnan Heavy Industry)Nuclear industry:China National Nuclear Corporation (CNNC)China Nuclear Industry Construction Group Corporation
- Q: What are the causes of pitting on the surface of a precision casting?
- The quality of the shell surface is out of order. Or shot blasting out of question.
- Q: As shown, how do I achieve the tightness test of this product, and achieve industrial production? Seek expert advice.
- Precise and tight sealing of the surface to which the test piece is to be tested, equipped with an airtight test instrument, and an electrical control system. You can complete automated testing equipment
- Q: What foundry factories are used in the casting parts of China's major automobile manufacturers?
- For example Changchun FAW, under a casting, two casting and other casting plant, but there are more than half of all outsourcing in Tianjin Hebei Shandong purchase, many automobile enterprises to casting foundry.
- Q: Lathe processing stainless steel casting parts to use what type of tool, the speed into the amount of how much tool angle
- What kind of work, what kind of material, 204201304316, how big live ah? You ask?Can the 201 pieces of material and 304 of the pieces fit in a single car? Can I use the universal YG8 knife? Straight, knife, pipe thread?You should live to say, understand, say, do not understand, draw a simple drawing with Baidu doodle, marking the important size, this is good to answer ah!
1. Manufacturer Overview
| Location | Shandong, China |
| Year Established | 2000 |
| Annual Output Value | Above US$100 Million |
| Main Markets | Africa; Mid East;South Asia;Southeast Asia;Eastern Asia;Southern Europe |
| Company Certifications | ISO9001;IS014001 Certificate |
2. Manufacturer Certificates
| a) Certification Name | |
| Range | |
| Reference | |
| Validity Period |
3. Manufacturer Capability
| a) Trade Capacity | |
| Nearest Port | Qingdao Port; Tianjin Port; Shanghai Port |
| Export Percentage | |
| No.of Employees in Trade Department | 6-10 People |
| Language Spoken: | English；Chinese； |
| b) Factory Information | |
| Factory Size: | Above 40,000 square meters |
| No. of Production Lines | Above 10 |
| Contract Manufacturing | Grinding Ball; Grinding Rod; Cylpeb; Grinding Media; Ball Mill Ball |
| Product Price Range | Average |
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Made in China Widely Used High Toughness Low Carbon Forged Grinding Balls
- Ref Price:
-
- Loading Port:
- Qingdao Port
- Payment Terms:
- TT or LC
- Min Order Qty:
- 25M.T. m.t.
- Supply Capability:
- 200000M.T./Year m.t./month
OKorder Service Pledge
OKorder Financial Service
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