• Fiber Insulated Heater System 1
  • Fiber Insulated Heater System 2
  • Fiber Insulated Heater System 3
Fiber Insulated Heater

Fiber Insulated Heater

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Due to the constantly increasing working temperatures which are reaching fiber modules application limits, and hazardous atmospheres in furnaces accelerate the damaging of the lining.  The exterior wall temperature rises with industrial furnaces where the entire insulating layer has been significantly reduced by high temperature, chemical attack or mechanical destruction. The furnaces have to be stopped long time for changing the lining with new modules.

Now, the solution become simple and cheaper, with our rehabilitation system of vacuum-formed, prefired front panels, which can be installed directly onto the existing module wall using ceramic anchors (applicable up to 1700°C). Depending on operating temperature and operating conditions, front panels with different classification temperatures up to 1800 °C. These front plates ensure that the module lining behind are not exposed to higher temperatures than its limit.

Some other areas of application are the assembling front plates of bio-soluble fibers or the new (fiber-free) vacuum-formed material on existing ceramic fiber modules. TRGS 521,i.e.the Technical Rules for Hazardous Substances, published in May 2002 in Technische Regeln fur Gefahrenstoffe - Bundesarbeitsblatt 5/2002(Germany),states that products should be selected to keep the release of fiber dusts as low as possible. The ceramic fibers are needled, but not bonded to one another in blankets or modules. The current issue of TRGS 521 recommends using the pre-packaged products, molded pieces or products with a favorable dusting behavior (from bound fibers). All 3 conditions are satisfied by the front plate system depending upon fiber quality or surface treatment .The requirements of TRGS 521 are not only satisfied by encapsulating module insulation with the appropriate pre-treated/pre-heated vacuum-formed front plates, it also creates an additional form of energy-saving insulation.

Advantages


Instead of completely new lining with long shutdown times and high cost, the front panel system allows for an economically durable rehabilitation.
The possibility of being able to select from different fiber qualities (also bio-soluble fibers).

PORDUCTION




Q:The difference between ceramic fiber cloth and ceramic fiber paper
Ceramic fiber paper and ceramic fiber cloth are refractory insulation materials, which can be used for insulation and heat preservation
Q:What are the uses of ceramic fiber blankets?
Ceramic fiber blanket is mainly used for high temperature, tough, self bearing high strength of the place, but also used for high airflow speed, mechanical destruction of large places. Ceramic fiber blanket can be used in these occasions.
Q:What are the man-made fibers polluting the environment?
Fibers are roughly divided into natural fibers, man-made fibers, and synthetic fibers[natural fiber] refers to the natural growth or formation of fiber, including plant fiber (natural cellulose fiber), animal fibers (natural protein fiber) and mineral fiber. Plant fibers include: seed fiber, phloem fiber, leaf fiber, and fruit fiber. Seed fiber is the unicellular fiber that grows from the epidermal cells of some plant seeds. Such as cotton, kapok. Bast fiber is a single fiber or process fiber obtained from the phloem of some plants. Such as: linen, ramie, jute. Leaf fiber is the process fiber obtained from the leaves or sheaths of some plants. Such as: sisal, abaca. Fruit fiber is the fiber obtained from the fruit of some plants. Coconut fiber. An animal fiber (natural protein fiber) that includes hair, fiber, and gland fibers. Hair follicles: fibers of the hair follicles that have multicellular structures and are composed of keratin. Such as: wool, cashmere, camel hair, rabbit hair, Ma Haimao. Silk fibers: fibers formed from the glands of some insects, especially those produced by lepidopteran larvae, and fibers formed by secretions of some mollusks. Such as: silk.
Q:What are the differences between digital textile printing ink and printing ink?
3. acid ink:Suitable for jet printing of silk, wool and nylon;4. coating ink:Suitable for direct printing of all textiles.
Q:Does the component of textiles contain 70% acrylic? Does it hurt the body?
Acrylic has high transparency, light transmittance of 92%, a "plastic crystal" reputation. And excellent weather resistance, especially for outdoor, in other plastic crown, and has a good surface hardness and gloss, processing plasticity, can be made into a variety of shapes and products needed. There are a wide variety of boards, rich in color (including translucent swatches), and another feature is that the plate is still able to maintain high transparency.
Q:What is the function of (ceramic) ceramic powder?
According to different porcelain stent materials are divided into: metal porcelain powder, pure titanium porcelain powder, casting porcelain powder, two alumina porcelain powder, zirconia porcelain powder, etc.. According to the temperature is divided into: high temperature porcelain powder, medium temperature porcelain powder, low temperature porcelain powder.
Q:Is aluminum silicate fiber completely insulated from heat transfer?
Aluminum silicate fiber module in the well sealed at the same time, the thickness of heat insulation protection cases, can be isolated from the transfer of hot air to the maximum, complete isolation is not possible, the total fiber trolley furnace as an example, long-term use temperature of one thousand degrees, in addition to the door is sealed by the ceramic fiber packing do seal
Q:Can ceramic fibers be spun?
Ceramic fiber itself is relatively brittle, silk is relatively short, spinnability, but after adding viscose (differential polyester glass fiber, even pulp) as the heart can be spun,
Q:What's the temperature of the high temperature ceramic fiber cloth and ceramic drill cloth?
High temperature ceramic fiber cloth is made of ceramic fiber cotton, E-glass filament, high temperature resistant stainless steel alloy wire with a special process, high strength, good flexibility, high machinability, not only has high temperature heat insulation performance, has the flexibility of common textiles.
Q:Is everybody's ceramic fiber cloth poisonous?
Aluminum silicate fiber textiles can replace asbestos textiles, widely used in metallurgy, chemical industry, ceramics. Glass, refractories, shipbuilding, aerospace, automotive, machinery, electronics, building materials, light industry and other industrial sectors of the fire-resistant, heat insulation, fire prevention, friction, sealing, silencing, labor protection, high temperature filtering etc..

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