Q:My parts complex, machining costs are relatively high, so want to cast, but the surface needs anodizing, what material will be better?

The common material that can be anodized is aluminum alloy. It is recommended to use casting aluminum alloys, such as ZL102 and ZL105, which are commonly used as cast aluminium alloys. The processing of aluminum casting is easy. After processing, the surface of the whole part can be anodized. The color can be chosen.

Q:What is the difference between forging parts and casting parts?

The casting parts are low in cost and short in production period. Because the molten iron has good flow properties, complex shapes can be formed. But because there may be sand holes, pores, shrinkage holes and other defects, the quality is unstable, easy to produce many defects, mechanical properties are not forged well, thus affecting the service life.

Q:In theory, which is more expensive, forging parts or casting parts?

It depends on the structure. In theory, the shape of the forging is relatively simple, but the requirement of internal structure is relatively high

Q:The casting sand is going on

2, causes(1) sand mold (core) strength is not high, when the box a little reason will fall off.(2) the strength of sand mould (core) is not high, it can not stand the erosion of molten steel.(3) box sand mould (core) crush.(4) high strength under high temperature, warpage, deformation and protuberance into the cast steel under the action of high temperature molten steel.(5) the floating sand in the air hole of the sand mold falls, especially when the floating sand falls in the casting, and the floating sand on the surface of the sand mold is easy to fall through the air vent.(6) when the box is closed, the surface of the mold cavity and the surface of the sand core are not cleaned, and the sand (core) surface has floating sand and so on.

Q:What do you mean by "proofing" in the casting? Do you charge for the proofing?

Die die must charge, wood cheap, expensive aluminum mold

Q:What's the effect of casting copper?

In general cast iron, the mass fraction of copper below 3% - 3.5% can increase the hardness; but when the cast iron has a tendency to chill, or when there is a hard point of free carbides, the addition of copper decreases the hardness.Copper can be used to improve the wear resistance, abrasion resistance, and shock absorption of cast iron, so it is often used in the manufacture of sliding friction iron castings, such as drilling machine spindle, automobile and tractor, valve tappet, etc.. But in white cast iron or chilled cast iron, adding copper does not make any improvement in its abrasion resistance.Copper for certain heat resistant cast iron and austenitic cast iron can increase the heat resistance and corrosion resistance, copper - chromium composite alloy to prevent oxidation under high temperature in the atmosphere from the skin effect is particularly effective, heat resistance and corrosion resistance of austenitic cast iron containing many mass fraction of 4% ~ 7% copper.

Q:I often see Waixiejiagong drawings, casting, how to distinguish the latheman.

The technical condition or the material column in the title column will tell whether it is a casting drawing or not. However, the need for casting drawings, and some also through machining (car, milling, etc.), this should be part of the process drawings, process drawings are described

Q:Casting parts by shot blasting, spray painting, baking after the formation of very small rust spots, how to solve ah?

The first process is very important. Shot blasting must be thorough. The solution is to wipe the surface of the paint with a release. Re shot

Q:Casting blank in the cooling process to release a large amount of heat energy, what can be recycled?

Casting, do not need to provide a rough casting foundry drawings, according to your chart will put foot margin in the processing needs of the surface, the rest of the size can be found according to the mechanical design manual and manual casting. General Casting Factory Casting Division will be in your chart marked on shrinkage and processing margin figure (usually with red and green pen) to the patternmaker production of wood or other material mould diagram.

Q:Which master knows how the casting tolerances for malleable iron, gray iron and ductile iron should be chosen? Hurry up, thank youCan you provide a tolerance scale for castings, please?

Our country has a national standard for casting tolerance levels. This national standard applies to you in malleable iron, grey cast iron, and ductile iron.