• PP/PE/PVC Single Wall Corrugated Conduit Pipe Extrusion System 1
  • PP/PE/PVC Single Wall Corrugated Conduit Pipe Extrusion System 2
  • PP/PE/PVC Single Wall Corrugated Conduit Pipe Extrusion System 3
  • PP/PE/PVC Single Wall Corrugated Conduit Pipe Extrusion System 4
  • PP/PE/PVC Single Wall Corrugated Conduit Pipe Extrusion System 5
  • PP/PE/PVC Single Wall Corrugated Conduit Pipe Extrusion System 6
PP/PE/PVC Single Wall Corrugated Conduit Pipe Extrusion

PP/PE/PVC Single Wall Corrugated Conduit Pipe Extrusion

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Loading Port:
Shanghai
Payment Terms:
TT OR LC
Min Order Qty:
1 set
Supply Capability:
30 set/month

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Product Description


The production line is mainly used in the production of PVC pipe,The producing line can be adjusted according to clients'  requirements . 

What's more, the line can work at high capacity and be easy to maintain. 

 

Nomally this line is composed by eight parts ,as follow:

1. Feeder
2. conical twin-screw extruder

3. pipe mould
4. vacuum calibration tank

5. Spraying box
6. haul-off 
7. cutter 
8. staker 
The mixer can also be equiped by requirement .



Machine Application


Such qualified extrusion line is mainly for producing PVC agricultural water/ building water/cable pipes, etc. 

It can process various soft and rigid PVC, especially process powder directly into pipe shape. 

Whole line consists of material feeder, conical twin screw extruder, die head, vacuum calibration tank, haul-off, cutter, stacker or belling machine, etc. 



Machine List


No.ItemQty
1Screw feeder1 set
2SJZ 80/156 Conical twin screw extruder1 set
3Die head1 set
4Vacuum calibration tank1 set
5Three  claws haul-off1 set
6Planetary cutter1 set
7

Stacker

1 set

Option

Belling Machine

1 set

Annotation: Some configuration and material can be designed according to customers’ requirement.



Outstanding features


  1. Extruder: adopting conical twin-screw extruder, unique designed screw, realizing shorting plasticizing time, good compounding and excellent plasticization.

  2. Gearbox: adopting super quality gear box and reducer, with nice  outline, stable running, low noise and long service time.

  3. Extruding barrel temperature controlling system: adopting cast aluminum heaters with stainless steel covers, wind cooling system, ensuring good features of cooling and heating, precision temperature controlling.

  4. Screw and barrel: screw-core installing with internal temperature controlling system, barrel equipped with vacuum degassing system, can get rid of the waste gas from the raw material which can guarantee super quality of the products.

  5. Driving system: adopting A.C motor, using FUJI or ABB inverters which provide stable torque output and various speed.

  6. Vacuum calibrating tank: with two vacuum chambers which can make sure the perfect roundness of the pipe, spraying water cooling, equipped with temperature controller, realizing automatic discharging the water, the main body of the tank make of stainless steel, long service time.

  7. Haul-off machines: 2 laws, 3 claws, 4 claws, 6 claws and 8 claws are provided to manufacture various pipes, haul-off speed governed by the FUJI or ABB inverter.

  8. Cutting unit: saw cutting and planet saw cutting, with dust collection system.

  9. Staking unit: automatic overturning system, can freely fix the length of the pipe.

  10. Controlling system: manual controlling cabinet or SIEMENS PLC touch screen controlling


Our Services


The Advanced Processing Line

A. Fixed Equipments for Q/C

B. Professional team of Q/C

C. Qualified successfully before get in warehouse

D. Checking Machines before shipment

 

Before sales

1.Introduce products and application details

2.Recommend suitable solutions

3.Provid with reference information

During manufaturing

1.Provid with layout and engineering conditions

2.Inform the processing conditions

3.Offer other documents

After Sales

1.Provid with installation and trainning

2.Offer spare parts

3.Provid with neccesary technical support




Technical Data




Extruder

Pipe ranger  (mm)

Max.output (kg/h)

Max.hauling speed

(m/min.)

Extruder powder

(KW)

CAMX51/105

16-40 Dual

120

10

18.5AC

CAMX65/132

20-63 Dual

250

15

37AC

CAMX51/105

20-63

120

15

18.5AC

CAMX65/132

50-160

250

8

37AC

CAMX65/132

63-200

250

3.5

37AC

CAMX80/156

160-315

350

3

55AC

CAMX92/188

315-630

800

1.2

110DC




Product picture



PP/PE/PVC Single Wall Corrugated Conduit Pipe Extrusion

PP/PE/PVC Single Wall Corrugated Conduit Pipe Extrusion

PP/PE/PVC Single Wall Corrugated Conduit Pipe Extrusion

PP/PE/PVC Single Wall Corrugated Conduit Pipe Extrusion

PP/PE/PVC Single Wall Corrugated Conduit Pipe Extrusion


FAQ:


Q: What price terms you offer?

A: FOB, CIF, EXW, L/C at sight and other price terms based on your kind request.

Q: Installation and stuff training available from you? 

A: Yes, our engineers will guide machine installation and train your workers.

Q: How can we visit your company and machines?

A : Our factory is in Tangqiao Town, Zhangjiagang City, Jiangsu Province, China. About 2.5 hours from Shanghai Pudong International Ariport! We will arrange to pick you up from Shanghai.

A: Yes, our engineers will guide machine installation and train your workers.

Q: Installation and stuff training available from you? 

A: Yes, our engineers will guide machine installation and train your workers.


Q:What raw material does the extruder use?
The utility model has the function that the plastic melt from the extruder barrel is well distributed in the die runner so as to be extruded and formed from the die at a uniform speed. The forming action of an extrusion die is in the process of complete extrusion (see plastics processing). A plastic extruder consists of an extrusion system, a drive system and a heating and cooling system. The classification system of extrusion system includes 1. extrusion screw, barrel, hopper, head, and mould, plastic extrusion system by plasticizing evenly into the melt, the establishment of Liu Hesheng basic information name in this process and Liu Hesheng taught: - professional engineering
Q:Cable extruder how to match the mold, how to calculate the formula, ask the master pointing
Look at what you have in the form of mold, extrusion, drawing, or half pipe
Q:For example, 70 square conductors, the outer diameter is A, out of the insulation, then the line mouth to choose how much, how much plastic cover election? Then the sheath, then how to choose the mold?
Depending on your specific specifications, if XLPE is insulated, extrusion die with small touch line, set on the use of cable diameter, large core conductor than a few tenths of good, if you like to use 70 square tube extruding mold insulation of the conductor element some is big 1 can be set according to the touch, the tensile ratio calculation,
Q:Wire and cable extrusion machine temperature exceeds the process documentation, what are the reasons?
The temperature tolerance of the process file is too lowChanges in the formula of plastics lead to changes in processing temperatureThe workshop operator failed to execute the document
Q:Which type of inverter is suitable for extruding machine? Please give expert advice, and G series is discontinued
They can see it moving.God doesn't need itSometimes you hear, fifth hand material,Cool sounds in the swirling smokeCoagulation together, I have left their land,Yesterday was a similar experience, ha ha
Q:when I use armature voltage feedback (host start speed 50, normal can produce 10It is normal to start at 80 or 150 of the speed, but after a few minutes the motor does not turn. 590 alarm (missing pulse alarm). When I change the feedback mode to speed feedback, my host sometimes starts and sometimes fails to start. I hope you help me, how should I adjust?. Thank you。
You can adjust the proportional gain, and if you don't move, the parameter has this problem, you should check to see if you really lost the pulse
Q:Produce 10 square wires with the smallest extruder
If it is a production sheath line, do at least 70 machines, preferably 70 or 90 insulation, and 90/120 as sheath
Q:What is the principle of the 45 extruder machine?
The principle of the extruder is the theoretical process of heating, melting and mixing in the process of plastic conveying, including solid conveying principle, melt transportation principle, mixing principle, and solid bed crushing process, etc..
Q:why production is not strong?I have several new co extrusion machines, but the blown plastic bags are not produced by others
Plastic tensile testing without tension is strong that said, you should be the low tensile strength, tensile strength for 2 kinds of films, one is the transverse tensile strength, a longitudinal tensile strength, is a reflection of the tensile properties, the tensile strength of the plastic bag if you low, because your choice of materials is not brittle material or toughness (PE/PP/PVC/PET/PBT/PC do not know or what material) if you insist on using this material, make plastic bags, you can modification method by crosslinking, adding additives, improving formula, to achieve the goal, the specific situation you need to find a degree in Polymer Science plastic engineer, they will tell you.
Q:Basic parameters of extruder screw
3, compression ratio epsilon, also known as the geometric compression ratio of screw, is the ratio of the volume of the first screw groove to the volume of the last screw groove at the homogenization section. It is determined by the physical compression ratio of plastics - that is, the density of the product and the density of the performance of the feed. The extruder is relatively compressed, the purpose is to make granular plastics fully plasticized and compacted. The selection of compression ratio should be different when different kinds of processing plastics are used. According to the compression ratio, the types of screw can be divided into three types: equidistant, unequal depth, equal depth, unequal distance, unequal depth, unequal distance. Among them, equidistant and unequal depth is the most common one. This kind of screw is easy to process, the contact area of plastic and cylinder is large, and the effect of heat transfer is good.

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