Mullite Castable In Refractory Cement

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Mullite castable in refractory cement
1. Refractoriness1750degree.
2. Can according to customers' requirements.

                                        Mullite castable in refractory cement

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Brief introduction:

Refractory materials can be divided into shaped refractory products(Such as: Refractory brick ,Fire clay brick,High alumina brick, Heat insulation brick,Ceramic fiber products ect) andunshaped refractory materials(Such as:Refractory castable, Plastic refractory, High temperature refractory mortar ect), Widely used in metallurgy, petroleum, chemical industry, Cement, Glass, Casting,carbon,building materials, machinery processing, military, etc.

Refractory raw material: The chamotte, Calcined flint clay, Calcined kaolin, Sintered mullite,Bauxite,flint clay, aggregate, fused mullite

Made process:

Made from the natural high quality bauxite, our product is through multi-level homogenozaotpm and then calcined at about 1750 degree. it possesses many good characteristics such as high bulk density, stable quality, good thermal shock resistance, small index of high temperature creep and good resistance to cheamical  corrosion, it is an ideal raw aterial for the following refractory products like a variety of shaped and unshaped refractories, advance ceramic asanitary ware body, precision casting models and so on.


Application: metallurgy, petroleum, chemical industry, building materials, machinery processing, military, etc of thermal technology equipment.

Mullite, coke store and aggregate chemical analysis:

Name

Mullite sand, coke store aggregate

Mullite powder, calcined powder

Super class

First class

Super class

First class

AL

45-48

43-45

45-48

43-45

SI

51-53

51-53

51-53

51-53

Refractoriess

2.60

2.50

5.60

2.50

Dustiness

0.10

0.10

Features: High strength, good thermal stability, impact resistance, scouring resistance, wear resistance, long service life by the combined technology of low cement and adding superfine powder and efficient dispersant. Excellent raw materials and high temperature performance, castable refractoriness reaches 1790 °C. Mixing by machine, convenient construction, the construction period is greatly shortened, and the economic benefit is remarkable.

Purposes: Cement kiln preheater lining, cooling machine lining, pipe lining, coal injection gun wrapping, kiln mouth, and high temperature parts. Prefabricated into various sizes and also can be applied to spraying construction (preheater lining).

Usage: add water to form mortar or make prefabricated block, semi-dry method spraying construction is available for spraying type.

Storage: 25 kg/bag sealed packaging at room temperature for 3 ~ 4 months  

INDEX


Product Name

Mullite Castable

Chemical Composition(%)

Al2O3+SiC≥

65

SiO2   ≤

25

Max. Service Temp(°C)

1500

Bulk/Density(g/cm3)110°C×24h

2.5

Cold Crushing Strength/RuptureStrength(MPa)

110°C×24h

80/10

1100°C×3h

100/12

1500°C×3h

Linear Change Rate After Heating(%)

1100°C×3h

0.3

1500°C×3h

Water consumption(%)

5-7


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Q:What are the differences between thermal insulation material and refractory?
Just as its name implies, Thermal insulation means that it doesn't conduct heat instead it insulates heat inside, while refractory means resistance to high temperature and it will not be out of shape or damaged due to high temperature.
Q:what's the seal of fireproofing material?
Folded organic putty takes organic material as bond,it has certain flexibility or plasticity while using, and it's products are thick liquid or cement shaped object. Folded WXY-II is powered solid that takes inorganic materials as main components, it has certain workability while used with admixture. Folded fire retardant bag is the packaged object made by fireproofing material, and it's suitable for fireproofing seal of larger openings or fire separation of cable bridge(fire retardant bag also refers to fireproof bag) Folded fire retardant module is the solid made by fireproofing material with certain shape and size, and it is easy for cutting and drilling, suitable for fireproofing seal of opening and cable bridge. Folded seal board is made by fireproofing material, it's easy for cutting and drilling, suitable for fireproofing seal of large opening. Folded foam seal is a kind of fireproofing material that can automatically expand and foam and sealed by opening after injecting the foam into opening. Folded sealing strip is a product or flexibility coiled material mede by fireproofing material with certain geometry shape. Folded sealing gum is a kind of liquid fireproofing material that has a function of fireproofing and sealing. Folded fire retardant bag is soft and windable tape-shaped product made by fireproofing material, it is winded on the external surface of plastic pipe and fixed with steel belt or other proper methods, it's the expansion, squeezing and softening pipe after contacting with fire, opening left by burning or soften of seal plastic pipe. Folded fire retardant ring is the product made by fireproofing material and metal shell, it's covered on the external surface of the plastic pipe, expanding and sealing after contacing with open fire, the opening left by burning and soften of plastic pipe when it passes through the opening of wall and floor.
Q:Does anyone know what kind of light fireproof materials are there?
二, 1, Gypsum plaster board With the building plaster as main raw material, gypsum plaster board is a kind of processed plate made by a special board for protective with an addition of additives and fibers as board core. Gypsum plaster board is characterized by light weight, sound insulation, heat insulation, strong processing performance and simple construction method. 2, Gypsum block Gypsum block is a kind of lightweight building gypsum product which is mainly made of building gypsum, and by adding water, stirring, casting and drying. During the process, , the fiber reinforced materials or light aggregates are allowed in, and the foaming agent can also be added. It has many advantages, such as sound insulation and fire prevention, convenient construction and so on. It is a kind of new and healthy wall material which produces low carbon, enhances environmental protection, and caters to the the times. 3, Fly ash brick is a new type of wall material, and bulk density is one of the main technical indexes. The weight of bulk density can be controlled according to the need of construction and adjustment of technical formula. The dry bulk density of the fly ash brick is about 1540 to 1640 kg / m 3, slightly lighter than the clay brick (1601800 kg /m 3). The flexural and compressive strength of fly ash brick is mainly determined by the production process, the formula and the hydrothermal synthesis reaction mode as well as the need of construction. According to the standards of architectural material industry (JC239 - 2001) released by People's Republic of China, the average value of the flexural strength is 2.5 ~ 6.2Mpa, compressive strength is between 10 ~ 30Mpa. I hope this will be helpful to you
Q:How much is the content of boron carbide in refractory material?
Boron carbide is used in refractory material. For example, generally we could add 0.2% of boron carbide into magnesia carbon bricks. It is suggested that 0.5% is enough, because it has strong effect in boosting melt. It is said that 0.5% would be alright since boron oxide after oxidation belongs to material of low melting point, so the amount should be limited within 0.5%-1%,
Q:What are the materials of class A fire resistant window?
The filling materials of steel, wood frame should be non-combustible materials. Fireproof glass can use qualified products that do not affect the fire window fire resistance performance, whose light transmittance should be no less than 75% that of the commom sheet glass with the same layers. Sealing materials between the frame and fireproof glass should be nonflammable materials. Hardware fittings should be fixed supporting products that pass the test.
Q:What are the differences between first-level fire-resistant materials and second-level fire-resistant materials?
Level B1: building materials with flame retardancy: this kinds of materials have good effect in flame retardation. Under the case of open fire or high temperature, it is not easy to be ignited and spread quickly, and when the fire source is removed, fire would stop immediately. Level B2: combustible building materials: combustible building materials also have effect in flame retardation. It will get burnt as soon as it meets open fire or high temperature, so it can easily give rise to rampant fire, such as wooden pillars, wood roof trusses and wooden stairs.
Q:Which are fire proofing thermal insulation materials?
aluminum silicate fiber, ceramic fiber, etc,
Q:What kind of fireproof material is used for steel structure?
Fireproof material means the coating is with thickness 3 mm (including 3 mm) or less, good decorative effect, capable of expanding foam, fire endurance of generally within 2 h of steel structure fire at high temperatures. fire-resistant coating for steel structure is generally solvent-based systems, with strong bond strength, water resistance, weatherproof, good flowing property, decorative; it slowly expanded at high temperature to a dense layer of fire insulation, which has a strong refractory shock, delaying the rise of steel, protecting steel components. ultra-thin intumescent fireproof coatings for steel structure can be used by spraying, brushing or rolling, generally using construction steel with fire endurance within 2 h. new type of ultra-thin fireproof coatings for steel structure has a fire endurance of 2 hours or more, mainly using binding agents of polymethacrylate or epoxy resin and amino resin and chlorinated paraffin, which are of special structure, added with fire retardant system such as high degrees of polymerization, phosphoric acid, dipentaerythritol, adding titanium dioxide, wollastonite and other inorganic refractory materials, solvent oil 200 # solvent composite. All kinds of light steel structure, grid and other use of this type of fire-resistant coating conduct fire protection. As such the fire retardant paint coating is ultra-thin, greatly reducing the amount of thin steel structure fire retardant coating, thereby decreasing the total cost of the project. The steel is protected and the fire is prevented.
Q:What is the the best ratio of mortar in refractory cement?
Specifical proportions are as following: 42.5R cement is 425 rapid hardening cement. Using the 425 cement to compound the mortar. The reducion of cement will naturally impact the workability of the mortar. The mix design standard of the mortar specifies the minimum amount of cement is not less than 200kg / m3. If it is composite mortar, and the strength and workability can be ensured, it is Ok to use 425 to compound. You can look for instructions of mixing proportion of mortar online as a reference.
Q:Can the teflon material resist fire?
Teflon does not burn and with the ability of flame retardant.

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