Ceramic Filter Plate for Precision Casting with SIC Content
- Loading Port:
- Qingdao
- Payment Terms:
- TT or LC
- Min Order Qty:
- 200 pc
- Supply Capability:
- 200000 pc/month
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1.Production of ceramic foam filter
Ceramic Foam filters are just developed as a new type molten metal filter to decrease casting flaw in recent years. With its characteristics of light-weight, high mechanical strength, large specific surface areas, high porosity, excellent thermal shock resistance, erode resistance, high-performance, Ceramic Foam filter is designed for filtering impurities from molten Iron & Alloy, nodular cast iron castings, grey iron castings and malleable castings, Bronze casting, etc.
2. Functions of ceramic foam filter
1). Thermal and chemical stability in high temperature,avoiding the chemical reaction with the filtered molten metal;
2). High porosity and good mechanical strength in high temperature due to its pure ceramic composite;
3). Low head loss,easy operation,energy-saving;
4). Making metal liquid flowing at stable speed and avoiding the sputtering and backset,thus increasing the surface quality of the cast part,preventing the pore disfigurement and finally lower down the unqualified rate;
5). Various sizes,shapes,apertures are available for kinds of foundry technique.
3.Physical and chemical properties
Physical and Chemical Characteristics SiC ceramic foam filter
Material | Silicon Carbide | |
Applied Temp.(°C) | ≤1500 | |
Color | Grey-Black | |
Pore Size(PPI) | 10/15/20/30/40 | |
Porosity(%) | 80~90 | |
Compressive Strength(MPa) | ≥1.0 | |
Bulk Density(g/cm3) | 0.4~0.6 | |
Thermal Shock Resistance | Excellent | |
Composite | Al2O3(%) | 15~25 |
SiO2(%) | 10~25 | |
SiC(%) | 55~65 | |
Others(%) | 0~5 |
4.Usage of ceramic foam filter
5.FAQ
We have organized several common questions for our clients,may help you sincerely:
①How about your Warranty?
Warranty: 1-Year for the whole light. Warranty is based on correct storage, installation, using and maintenanc
②How to guarantee the quality of the products?
We have established the international advanced quality management system,every link from raw material to final product we have strict quality test;We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.
③How long can we receive the product after purchase?
In the purchase of product within three working days, We will arrange the factory delivery as soon as possible. The pecific time of receiving is related to the state and position of customers.Commonly 7 to 10 working days can be served.
- Q: What are the poor filtration effects of vacuum disc filters?
- With the increase of the material level of the ceramic filter trough, the suction time of the ceramic filter plate in the vacuum zone increases, the thickness of the slurry increases and the productivity increases. But the drying time is relatively short, the water content of the concentrate will be increased. Select the best material level to ensure the production capacity and concentrate moisture requirements.
- Q: What are the causes of the powder moisture in the ceramic filter?
- The ore condition has changed, such as high concentration of material, fine grain size and increase of mud content.
- Q: Why should filter core be used in backwash of ceramic filter?
- Ceramic filter recoil stage is with certain pressure of clean water from the inside out washing ceramic filter plate, the outer aperture ceramic filter plate from inside is gradually reduced, such as flushing water and unclean inside contain impurities that may block ceramic filter board, other structures in the recoil stage of pollution. Such as recoil, water is not clean, you must go through the water filter cartridge to filter again, the choice of filter core, the higher the accuracy of filtration, the more clean water, but the filter is more likely to plug, scrap. Of course, the water is clean and contains little solids. The filter core is not easy to plug and even water filters can be removed.
- Q: Ceramic filter in vacuum pressure enough, the ceramic plate does not suck pulp, what is the reason for analysis?
- The spindle speed is too fast.The speed is too high to absorb the filter cake.There are other possible reasons.
- Q: Common troubles of ceramic filter
- (1) low vacuum, can not meet the production requirements. The main reason is the vacuum pipeline leakage, vacuum pump circulating water is not enough, vacuum pump impeller wear and tear, distribution head wear, ceramic filter plate damage, filtrate tank drainage valve is not closed, pulp trough material level is lower;(2) low or fluctuating backwash water pressure. The main reason is the blockage or leakage of the backwash water pipe system and the distribution of head wear;(3) the liquid level of the filtrate tank is high. The main reason is that the circulating water pump impeller or pump shell wear, pressure is insufficient, so that the drain valve can not open or drain valve itself failure, and filter barrels and circulating water pipe between the leakage;
- Q: Does the ceramic factory use hydrochloric acid?
- In order to avoid the possibility of plugging, ceramic filter plates with suitable aperture range of different manufacturers can be selected.
- Q: The vacuum degree of the ceramic filter is normal and the cake water is large?
- There is a difference between the vacuum display and the actual vacuumThe main speed of the ceramic filter is too fastThe water content of the filter cake is gradually increased within 0~8 hours after the equipment has been continuously turned onThe ceramic filter plate does not meet the aperture range and the opening rate is lowThe ceramic filter plate has a near life and serious blockageCeramic filter cleaning standards (acid, ultrasonic, backwash water)The scraper can not be completely discharged, and the surface of the ceramic plate is coated with a thin filter cakeFailure to manufacture equipment or other causes of failure
- Q: Excuse me, what's the reason that all ceramic filters do not attract ore?
- Vacuum system failure, no vacuum or vacuum can not meet the requirements. Should check the vacuum pump and vacuum piping, distribution head, ceramic plate, such as failure or leakage.
- Q: What are the functions of honeycomb ceramic filters?
- At present, it is widely used in metallurgy, foundry industry, metal melt filtration, using mullite (cordierite) ceramic materials
- Q: How to determine the quality of ceramic fiber filter board simply?
- Ceramic fiber filter board, in fact, ceramic fiber board, also known as aluminum silicate, refractory fiberboard.
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Ceramic Filter Plate for Precision Casting with SIC Content
- Loading Port:
- Qingdao
- Payment Terms:
- TT or LC
- Min Order Qty:
- 200 pc
- Supply Capability:
- 200000 pc/month
OKorder Service Pledge
OKorder Financial Service
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