1-6 Inch Good Wear-resistant Grinding Ball with Top Quality and Hardness

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Loading Port:
Shanghai Port
Payment Terms:
TT or LC
Min Order Qty:
25M.T. m.t.
Supply Capability:
200000M.T./Year m.t./month

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Product Description:

(1).Raw material: Round steel ,the raw material of forged balls ,are totally ordered from our national large -scale steel mills. We can also provide special processing as per special requirements of different grinding balls

Materials.

 

(2).Scientific Proportioning :Rational chemical composition is gradually optimized and formed by our technical staff after continuous tests. It is unique .The best configuration of various alloying elements can combine the ball′s hardness and toughness’ at their best.

 

(3).Electric furnace smelting: All cast steel balls are produced by intermediate frequency electric furnace .The purity and stability of materials are effectively ensured after uniform temperatures conditioning and twice hot metal purificati0n.

 

(4).Assay before furnace :Temperature control is an important and complex process during cast steel ball production. Different tapping temperature and heat temperature are sensitively reflected in the quality of the products. It is requested to master the proper pouring temperature ,mold temperature ,so that can make sure the products achieve a good state of body tissue during the transition from Liquid to solid states.

 

(5).Mould forming: Pouring when the molten iron temperature difference between molten iron and the molds. In this way ,the ball can achieve internal organization of grain refinement and be more dense .Meanwhile ,the carbide is radically arranged ,and such Carbide is embedded in the matrix again during grinidng process, forming harde layer continuously .So that the hardness and thoughness is maintained to a reasonable.

 

(6).Heat treatment: We have two sets of heat treatment production line .One is oil quenching, the other is air quenching ,so that the grinding balls can be burring through quenching. And the grinding media has the characters of high hardness ,good thoughness,low wear rate ,low break rate, wear -resistant etc. through tempering .

 

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Q:General aluminum alloy die casting or casting box and other parts,
There are several casesThe first hole with a diameter of less than 4MM is generally not done, or as a hole location only for a period of less than 10MM.Second for the big hole, some of the reasons for the holding force, we must increase the slope, direct tapping is unlikely, so it still needs post-processingThird for products with high tightness requirements, some cores need to be made even if they are very small, so they can be tapped directlyFourth, some due to technical requirements, regardless of the size of each other's requirements must be made, there is no wayThe above methods are common, and they will encounter many small problems in actual production.
Q:How is the silicon sol precision casting part priced? What is the price per ton of casting? Such as 304 material.
Yantai five God casting is generally 53 yuan /kg, the appearance is quite beautiful
Q:What's the effect of casting copper?
In general cast iron, the mass fraction of copper below 3% - 3.5% can increase the hardness; but when the cast iron has a tendency to chill, or when there is a hard point of free carbides, the addition of copper decreases the hardness.Copper can be used to improve the wear resistance, abrasion resistance, and shock absorption of cast iron, so it is often used in the manufacture of sliding friction iron castings, such as drilling machine spindle, automobile and tractor, valve tappet, etc.. But in white cast iron or chilled cast iron, adding copper does not make any improvement in its abrasion resistance.Copper for certain heat resistant cast iron and austenitic cast iron can increase the heat resistance and corrosion resistance, copper - chromium composite alloy to prevent oxidation under high temperature in the atmosphere from the skin effect is particularly effective, heat resistance and corrosion resistance of austenitic cast iron containing many mass fraction of 4% ~ 7% copper.
Q:What are the general technical requirements for casting parts?
Satisfy appearance quality (appearance defect, quality change, size deviation)Intrinsic quality (composition, properties, internal organization)Service performance (abrasion resistance, corrosion resistance, heat resistance, pressure resistance)
Q:What kind of casting process is used for cast iron parts? And what are the cast steel parts adopted?
Corundum sand: the main mineral composition is corundum alpha -Al2O3, used for investment casting, ceramic mold casting shell materials. The olivine sand: the main mineral composition of olivine (MgFe) 2SiO4, used in cast iron, non-ferrous alloy castings and high manganese steel casting molding sand and the core sand. Silica resources in nature resources, but suitable for casting with high SiO2 content of natural silica sand is not too much. Since 1951, China has carried out a general survey of the casting sand resources in the territory, but mainly limited to the main traffic lines and major industrial cities. Survey results show that Chinese can be used for natural silica sand casting is very rich in resources, a wide range of distribution. Inner Mongolia Zhelimumeng, natural silica sand reserves amounted to hundreds of millions of tons, the particle shape close to the circular, the content of SiO2 is about 90%. Fujian, Jinjiang Dongshan sea sand, the content of SiO2 is 94 to 98%, with a low volume of mud, are good natural silica sand. Are Duchang, Yongxiu Jiangxi County Xingzi, a large number of Quaternary lacustrine deposition of silica sand, the content of SiO2 is about 90%, low iron content, alkaline oxide less, uniform size, is a good lake sand. Guangzhou, Hunan and other places have abundant easily broken weathered sandstone, processing artificial silica sand, the content of SiO2 in more than 96%, can be used for the production of steel castings. Jiangsu Nanjing red sand, sandy mud pure, moderate, strong permeability, good viscosity, high silica content, less water, fine particles, pulls out the casting is smooth, stable quality, can be made of cast iron and non-ferrous metal parts of the sand and core sand
Q:How to get rid of casting sand inside casting parts?
Are you saying that in the sand casting cavity? We use the manual blast, he is like a pipe will be automatic shot out of the grit, into the casting cavity, to remove the internal cavity in the purpose of casting sand!
Q:Is 316 casting better than 304 casting?
The degree of difficulty in the process of casting depends mainly on the structure, precision requirements, and hardness of the casting. It is comprehensive. There is no simple comparison of the material to determine the degree of difficulty in processing
Q:What kind of flaw detector is better for casting parts?
If you want to detect internal defects, you can use ultrasonic flaw detector, ray flaw detector can also, but the ray of the safety protection level is too high, not recommended priorityMacro Xu flaw detector answered, such as the magnetic particle inspection machine has the demand can contact us, Baidu "macro Xu flaw detection""
Q:How to solve casting defect casting?
Different defects, different solutions, some shortcomings, the current domestic level can not be resolved
Q:How can the casting be free of trachoma?
3, the gate is not facing sand core, flush sand core, will cause trachoma.
Grinding Prince was established in February, 2004 with an area of 24,400 square meters. Our company is an outstanding private enterprise specializing in the production of wear-resistant, corrosion-resistant, and heat-resistant alloy iron and steel castings. Currently, our production capacity of various types of wear-resistant casting balls and heat-resistant steel castings is 10,000 tons.

1. Manufacturer Overview

Location Anshan City, Liaoning Province,China
Year Established 2002
Annual Output Value US$1 Million - US$2.5 Million
Main Markets Domestic Market; South America; Eastern Asia; South Asia; Mid East
Company Certifications ISO9001;IS014001 Certificate

2. Manufacturer Certificates

a) Certification Name  
Range  
Reference  
Validity Period  

3. Manufacturer Capability

a)Trade Capacity  
Nearest Port Shanghai Port;Dalian Port;Tianjin Port;Yingkou Port
Export Percentage
No.of Employees in Trade Department 6 - 10 People
Language Spoken: English; Chinese; Spanish
b)Factory Information  
Factory Size: 24,400 square meters
No. of Production Lines Above 10
Contract Manufacturing grinding ball,grinding media,casting ball,casting grinding ball
Product Price Range Average