YR-4228 glass breaking machine/ YR-6133 glass breaking machine

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Product Description:

Full-automatic glass double-arm and single position loading machine

 

1.    Description of Automatic Glass Loading Machine

 

By digesting advanced technology abroad, combined with our R & D and innovation, the working performance of it can reach same level of best products of same type, with compact structure and high strength of machinery, and adopting bevel gear to transmit and stable travel in lifting & descending and X,Y axis, without vibration and having reliable performance. These machine adopts PLC and human interface control,with high working efficiency and low labor cost. Its features and functions are as below:

1. Controlled by PLC, imported from Japan.

2. Equip Germany vacuum system

3. Move with Linear Guide.

4. work automatically with hadraulic system, easy to operate the machine by computer.

5. The machine can know the opsition of the glass sheet automatically, and transfer the sheet to the cutting position by the roller.

 

 

 

 

 

 

2. Technical parameter:

Table top size: 4200×2800mm

Table top height: 900±30mm

Quantity of air fan: 1piece

(Independent switch control

 

3. Main components

Table top surface: fiber and woolen felt

Table top: HDF

Bar2pcs horizontal level

         1pcs vertical level 

YR-6133 glass breaking machine

1. Technical parameter:

Table top size: 6100×3300mm

Table top height: 900±30mm

Quantity of air fan: 2piece

(Independent switch control

Main components

Table top surface: fiber and woolen felt Table top: HDF

Bar3pcs horizontal level         1pcs vertical level 

 

4.  Technical parameter:

      1) Max glass size: 4200*2800     Min glass size: 1500*1500( left side)

      2) Glass thickness:3-19mm

      3) Loading glass cycle: 40-90s (adjustable)

      4) Transfer speed: 0-40m/min (adjustable)

      5) Max rack depth: 750mm

      6) Loading weight: 900KG

      7) Arm quantity in one side: 4 pieces

      8) Vacuum suction cups quantity on each arm: 3 pieces

      9) Loading arms: double arm

      10) Work position: single position

     11) Power( installation): 380V/50HZ

      12) Installed power: 8KW

      13) Compressed air: 0.3Mpa-0.5Mpa

      14) Vacuum pressure: -70 -90Kpa

 

5. Main Introduction: Automatic glass loading machine

 

 With very sturdy frame structure, reliable vacuum system design with venturi vacuum device to prevent glass falling in case of electricity blackouts. Loading arms was driven by electrical motor.

High quality certified components to guarantee long term reliability and easy, spare parts availability.

Modular design makes future upgrades to more stations available.

 

6.Technical description

      1) Turning mode: mechanical turning, fast speed, steady operation, loading glass thickness 3 to 19 mm.  Assembled with double line turning transmission  chain, to ensure the transmission process safety and reliable.

      2) Turning angle: adjustable, from 95 to 98 degree.

      3) Rack depth: special connecting rod retractable mechanism, suction cup move forward 150mm, and rack depth is 700mm which could meet different kinds of glass rack.   

      4) Induction system:  two sets of photoelectric sensors to ensure safety    operation.

       5) Roller bar: special connecting rod retractable mechanism, to ensure the synchronous lift and separate the glass piece safely.

6) Suction system: introduced double layer suction, strong absorption.

7) Suction cup control: Every cup have separated air valve to control, choose the quantity of working cup easily and freely.

8) Lift and loading system: lift glass before loading in case the glass damaged because of sticking.

9) Alarm system: The machine has the alarm fittings, it have self inspection system and red and green alarm button.

10) Operation mode: The machine has two kinds controlling mode(automation and manual)

11) Operation screen: Color LCD touch screen interface.

12) Parameter setting: The order and glass quantity of loading can be set automatically with digital information. 

 

7.  Software

 

Italy imported cutting and optimization software

Optimization software can match with ERP system.

Cutting position limitation

Calculate capacity automatically

More than two thousand cutting shape database. (Be easy to operate)

Match with AUTO CAD drawing software.

Optimization software can be used with cutting software directly.

Automatic calibration function makes ensure cutting accuracy.

Cutting route selection function makes ensure the best cutting speed.

Adjust cutting pressure automatically, fast, accurate and steady.

Adjust cutting pressure automatically when cutting different shape, to ensure cutting effect fast.

Automatic origin position can be search and setting.

Operation input: keyboard and mouse, Chinese and English interface.

Shape scan: different shape point to point scanning, and then transfer into CAD drawing.

Optimization software: combine and order the cutting size casually, output the best cutting solution and improve cutting efficiency. Manual revise after optimization which improve the cutting utilization rate.

Optimized pressure and speed: According to pattern, straight line, curve line, incurve and outcurve start point and end pointaccelerative section and  braking section, it can adjust the most suitable pressure and speed.

Shape database: database is available for different kinds of shape.

Shape optimization: change size, rotate, move and combine smoothly in the database.

Operation interface: Chinese and English interface, support many kinds of language.

Drill positionpreposition of drill position.

Cutting head protection: mechanical protection function, avoid the possibility of crash.

Shape cutting: cut straight line and slant line and any shape automatically.

Transfer belt: motor drive belt directly and transfer the cutting glass into breaking machine.

Travel protection: mechanical and electrical double protection, to protect maximum travel protection.

Cutting pressure adjustment: Any cutting pressure adjustment can be adjusted by keyboard directly, no need manual operation.

Removing coating of Low-E glass is optional.

 

8. FAQ

 

Q1. Can we design packaging?

Yes, but there is with quantity limitation. For 10,000 pcs, we will make the packing free for the client, and if less than 10,000 pcs, we can talk, the package is free or little money will be charged.

 

Q2. Can we add our logo on products?

Yes, there are several ways to do this.  We can put the label of your logo on the products or make the silk print of your logo on the products. It is free.

 

Q3. Can we customize product?

OEM and ODM are welcomed from Anern. We have rich experiences in this area.

 

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Q:How much is the equipment for toughened glass production?
Type 2436 (2440 * 3660) flat steel furnace is about 900 thousand or so, the prices of different manufacturers are different. Matching pretreatment equipment: 9, grinding machine linear machine about 40 thousand; 9 grinding head beveling machine more than 80 thousand;
Q:Who knows how the glass is processed into fiberglass? How much is the approximate price of the equipment?
The method of replacing platinum crucible is a widely used process at present. Its raw material is glass ball. "Tank" is currently the most advanced technology, the raw material powder is a mixture of "pyrophyllite based".
Q:How do you strengthen the glass and use the equipment?
Equipment needed:Reinforced furnace and portrait machine.Hardening furnace1 Characteristics: mature technology, unique design concept, unique suction wind circulation heating mode, heating speed, the equilibrium temperature of equipment, improve product quality and yield, both sides of the door, on both sides of the upper cycle work, can make full use of space, high yield, energy saving, time saving and labor saving.2, principle: the use of EVA film of hot melt and vacuum negative pressure, cloth, paper, film and other substances and glass closely glued, thereby producing a variety of reinforced glass.
Q:What kind of cutting fluid is used in organic glass processing?
SCC790 glass cutting fluid, selected additives and unique formula ensure its excellent processability, especially for glass, ceramic grinding, cutting and other processing.
Q:How do we polish the plexiglass after processing?
Edelweiss DX it depends on your final transparency, I used to use when PC resin is first with 200 to 400 change to rough polishing, fine polishing. Transparency is ok.
Q:Which equipment should be needed for a glass curtain wall processing plant?
Crane, two-component glue injection machine, double sawing, sawing platform, angle machine, drilling and milling machine, air compressor and fixture fixture.
Q:Glass mechanical grinding, grinding wheel mesh 180, belonging to the grinding edge? What is the appearance quality?
180 the glass of the grinding wheel of the target wheel must be opaque and visible. A washing forming section, visible grinding machine, wheel configuration: No. 1, wheel 180*, No. 2, wheel 300*, wheel 3, 400--500, 2 sets of polishing wheels (resin wheel)After tempering glass is generally not recommended for grinding 1. first in the process of grinding wheel 1, adjust properly it will break the glass and the conveyor belt are likely to scrap (we will destroy the 2 synchronous belt 2.) after tempering grinding will damage much toughened glass compressive stress layer after grinding blew the chance increased
Q:What milling cutters are used for machining plexiglass plates? Just ordinary drilling and milling machine, milling plane, not too precise
Engraving machine is best to use, the speed is fast, and the accuracy is good
Q:How much is the mini toughened glass factory and what other equipment?
With the development of market economy, the living environment of increasingly high demand, residential and commercial housing from the original single single float glass doors and windows, gradually transformed into a hollow glass or tempered glass facade by the gate of the original into a beautiful spring toughened glass door, balcony, window and so on, all these are to use toughened glass; it can not be said this is a big market, invest in a glass factory is a very promising project, but the toughened glass factory because of large investment, and makes a lot of people have this idea from the small producers, market products in short supply, therefore, profit the space has been considerable. No wonder many people jokingly called: "tempering furnace is a less efficient printing press."".
Q:Installation and debugging of insulating glass processing equipment
(3) adjust the support, adjust the level of the whole machine, tolerance 1.5MM, longitudinal 3MM (only the feeding section is higher than the discharge section).(4) after the longitudinal levelness of the machine meets the requirements, the four sections of the frame are connected and fastened (the frame is provided with a connecting bolt pair).(5) in the feed section, the frame and the cleaning section, the frame, the cleaning section, the frame and the drying section, between the frame, is coated with the glass glue, in order to prevent two leaks.(6) connect the transmission systems according to the relevant standards.

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