YR-4228 Multifunctional Automatic Cutting Machine

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Product Description:

Full-automatic Glass Cutting Line 

 

1.   Description of Automatic Glass Loading Machine

Glass Cutting Machine is Introduced in European advanced technology ,using the lasted technology and processing craft ,high-precision rack slide roll servo motor and starting components ,to achieve long-term precision and stability ,to achieve the effects of processing fast.Glass Cutting Machine adopt the lasted imported control system ,run faster ,higher security ,efficient and stable.Glass Cutting Machine has a lot of functions of photoelectric positioning ,accurate and easy to operate ,save more power.

1. The advanced mechanical structure ensures its stability and durability.

2.    By importing Italy OPTIMA cutting and optimizing software and Italy TECNOS PLC, it features strengthened security, faster speed, more accuracy, easy operation, higher utilization rate, better stability, full functionality and more laborsaving.                      

3.    Compatible to major ERP and office optimization system.

4.    Easy to operate and labor saving.

 

 

 

 

2. Technical parameter:

2.1 Technical Parameter

a,The max Loading glass size: 4200mm * 2800mm, min. 1500*1500mm

b,Loading glass thickness: 2—19mm

c,Loading cycle: 40—50s (adjustable) 

d,Loading weight: 900kg

e,Loading deep:700mm 

f, arm quantity: three

g, suction cup in one arm: three                                     

h, single arm with single position 

 

2.2  Mechanical  components:

a, turning wheel chain: high precision reinforced type

b,vacuum suction cup: double absorption structure

c, turning motor: Taiwan CPG motor

d,vacuum pump: PUXU( Sino-Germany).

2.3 Electric elements.

a, PLC controller: Delta

b, Transducer: Delta

c, Proximity switch:  Swiss ELCO

d, Control cable: High-flexible shielded control cables

e, Contactor: Schneider

f,  Pneumatic part: Taiwan Airtac                                     

g,  Pressure sensor :Delta

 

3. Main components

a, Turning angle: adjustable, from 95 to 98 degree.

b,  Rack depth: special connecting rod retractable mechanism, suction cup move forward 150mm, and rack depth is 700mm which could meet different kinds of glass rack.    

c,  Induction system:  two sets of photoelectric sensors to ensure safety    operation.

d,  Roller bar: special connecting rod retractable mechanism, to ensure the synchronous lift and separate the glass piece safely.

e,  Suction system: introduced double layer suction, strong absorption.

f,   Suction cup control: Every cup have separated air valve to control, choose the quantity of working cup easily and freely. 

g, Lift and loading system: lift glass before loading in case the glass damaged because of sticking.

h,  Alarm system: The machine has the alarm fittings, it have self inspection system and red and green alarm button. 

i, Operation mode: The machine has two kinds controlling mode(automation and manual)

j, Operation screen: Color LCD screen interface

k, Parameter setting: The order and glass quantity of loading can be set automatically with digital information. 

 

4.  Technical parameter:

   1) Max glass size: 2500*2000     Min glass size: 1000*1200( left side)

      2) Glass thickness:3-19mm

      3) Loading glass cycle: 40-90s (adjustable)

      4) Transfer speed: 0-40m/min (adjustable)

      5) Max rack depth: 700mm

      6) Loading weight: 500KG

      7) Arm quantity in one side: 3 pieces

      8) Vacuum suction cups quantity on each arm: 3 pieces

      9) Loading arms: double arm

      10) Work position: single position

      11) Power( installation): 380V/50HZ

      12) Installed power: 6KW

      13) Compressed air: 0.3Mpa-0.5Mpa

      14) Vacuum pressure: -70 -90Kpa

 

5. Main Introduction: Automatic glass loading machine

 With very sturdy frame structure, reliable vacuum system design with venturi vacuum device to prevent glass falling in case of electricity blackouts. Loading arms was driven by electrical motor.

High quality certified components to guarantee long term reliability and easy, spare parts availability.

Modular design makes future upgrades to more stations available.

Glass cutting line applies to: Building glass, insulated doors and windows, low-e glass, automobile glass, household appliance glass, furniture glass, solar energy glass, cook glass, mirrors, artwork glass and so forth.

 

6.Technical description

      1) Turning mode: mechanical turning, fast speed, steady operation, loading glass thickness 3 to 19 mm.  Assembled with double line turning transmission  chain, to ensure the transmission process safety and reliable.

      2) Turning angle: adjustable, from 95 to 98 degree.

      3) Rack depth: special connecting rod retractable mechanism, suction cup move forward 150mm, and rack depth is 700mm which could meet different kinds of glass rack.   

      4) Induction system:  two sets of photoelectric sensors to ensure safety    operation.

       5) Roller bar: special connecting rod retractable mechanism, to ensure the synchronous lift and separate the glass piece safely.

6) Suction system: introduced double layer suction, strong absorption.

7) Suction cup control: Every cup have separated air valve to control, choose the quantity of working cup easily and freely.

8) Lift and loading system: lift glass before loading in case the glass damaged because of sticking.

9) Alarm system: The machine has the alarm fittings, it have self inspection system and red and green alarm button.

10) Operation mode: The machine has two kinds controlling mode(automation and manual)

11) Operation screen: Color LCD touch screen interface.

12) Parameter setting: The order and glass quantity of loading can be set automatically with digital information. 

 

7. Software

  Italy imported cutting and optimization software

     Optimization software can match with ERP system.

     Cutting position limitation

     Calculate capacity automatically

     More than two thousand cutting shape database. (Be easy to operate)

     Match with AUTO CAD drawing software.

Optimization software can be used with cutting software directly.

Automatic calibration function makes ensure cutting accuracy.

Cutting route selection function makes ensure the best cutting speed.

Adjust cutting pressure automatically, fast, accurate and steady.

Adjust cutting pressure automatically when cutting different shape, to ensure cutting effect fast.

Automatic origin position can be search and setting.

Operation input: keyboard and mouse, Chinese and English interface.

Shape scan: different shape point to point scanning, and then transfer into CAD drawing.

Optimization software: combine and order the cutting size casually, output the best cutting solution and improve cutting efficiency. Manual revise after optimization which improve the cutting utilization rate.

Optimized pressure and speed: According to pattern, straight line, curve line, incurve and outcurve start point and end pointaccelerative section and  braking section, it can adjust the most suitable pressure and speed.

Shape database: database is available for different kinds of shape.

Shape optimization: change size, rotate, move and combine smoothly in the database.

Operation interface: Chinese and English interface, support many kinds of language.

Drill positionpreposition of drill position.

Cutting head protection: mechanical protection function, avoid the possibility of crash.

Shape cutting: cut straight line and slant line and any shape automatically.

Transfer belt: motor drive belt directly and transfer the cutting glass into breaking machine.

Travel protection: mechanical and electrical double protection, to protect maximum travel protection.

Cutting pressure adjustment: Any cutting pressure adjustment can be adjusted by keyboard directly, no need manual operation.

 

8. FAQ

Q1. Can we design packaging?

Yes, but there is with quantity limitation. For 10,000 pcs, we will make the packing free for the client, and if less than 10,000 pcs, we can talk, the package is free or little money will be charged.

Q2. Can we add our logo on products?

Yes, there are several ways to do this.  We can put the label of your logo on the products or make the silk print of your logo on the products. It is free.

Q3. Can we customize product?

OEM and ODM are welcomed from Anern. We have rich experiences in this area.

 

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Q:How do you strengthen the glass and use the equipment?
Equipment needed:Reinforced furnace and portrait machine.Hardening furnace1 Characteristics: mature technology, unique design concept, unique suction wind circulation heating mode, heating speed, the equilibrium temperature of equipment, improve product quality and yield, both sides of the door, on both sides of the upper cycle work, can make full use of space, high yield, energy saving, time saving and labor saving.2, principle: the use of EVA film of hot melt and vacuum negative pressure, cloth, paper, film and other substances and glass closely glued, thereby producing a variety of reinforced glass.
Q:What kind of cutting fluid is used in organic glass processing?
SCC790 glass cutting fluid, selected additives and unique formula ensure its excellent processability, especially for glass, ceramic grinding, cutting and other processing.
Q:Which equipment does the glass mirror need?
Some equipment needed for processing glass mirror:Cutting tools, glass knife (blade), square, tape, cut = = if the conditions can be automatic cutting machine on a (about 150 thousand on the I)
Q:Can individuals do quartz glass processing? What kind of equipment do you have? How much does it cost? Is there a high demand for technical content?
A light machine is a glass lathe. Buy smaller ones, but with thicker walls. Blow the size you want and then cut the ends off. Oxyhydrogen burning. After softening, the mold is blown with the mouth, and the graphite mold is also needed. Look at the size you require. You need a better lamp worker. If the quantity needed to compare the big words. Machines can be made to order. On both sides of PW or cloth stepper motor, mobile head, first feed. After the material has been uniformly burned. The length is consistent. The wall thickness can be even.
Q:Is it complicated to produce double glass? We invest about how much money?
Nissan every day, to see you do what Chang cup, high-grade crystal glass or glass components. The ordinary glass yield is higher, a skilled technicians can do every day sealing wubailai cup.
Q:Toughened glass machine more money?
How large is the construction of this machine?! How many kinds of toughened glass machine do you need?! How many squares of glass can we produce in a day?
Q:Installation and debugging of insulating glass processing equipment
(1) site conditions shall include 380V AC power supply, industrial source water supply and drainage ditch. Most of the insulating glass equipment and door and window equipment are 380V, mainly in order to maintain the stability of equipment work. Clean unsolicited water supplies, as well as unblocked drainage, are the guarantee for the good work of the cleaning machine.(2) correctly place the feeding section, the frame, the cleaning section, the frame, the drying section, the frame, the discharging section, the frame, the control cabinet and the ventilation case. If not placed in order, will reduce work efficiency, two will not pass the product quality.
Q:I want to buy a glass grinder to process glass granules, but there is no market. Please point out the market for our predecessors
You can touch and glass processing units, or you can contact the Gongyi Wanhua factory, can give you guidance.
Q:How much does a set of insulating glass aluminum strips require?
Hollow glass aluminum bars in the past few years, the market is relatively hot, but the equipment requires high accuracy, it is estimated that the price is not cheap.
Q:Can the engraving process 2*2mm grooves on plexiglass plates?
Engraving machines with a cutter instead of a laser engraved on a polymethyl methacrylate is no problem. The transmittance of polymethyl methacrylate is very high. In addition, I would like to say that this material has a notch, sensitive and easy to crack, I do not know what to do.

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