Dry Method Sand Making Plant with Lower Noise

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60 unit/month

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Product Description:

Dry Method Sand Making System introduction

 

Dry Method Sand Making System is researched and designed by the senior engineer of CNBM with 10 years experience , it combined all the machine into one equipment, including sand making , separating , dust separation and collection etc for crushing ,grinding ,stone-breaking-stone and reduce the motor power for the main machine .The final products is with stable gradation, cubic shape, adjustable fineness modulus . We control the stone powder content to meet National Standard effectively with Stone-Powder Separation Patent Technology . The final products from our Dry Method Sand Making System meet the requirement for high characteristic concrete and dry-mixed mortar . It saves much cost because the comprehensive performance of the final products is better than river sand and mountain sand . It leave out the heating procedure and save cost with the improved durability and strength and other performance for concrete . The final sand can be used directly without water washing . It is the first choice equipment for sand making in quarry , concrete industry, dry-mixed mortar industry without mixing river sand to adjust the ratio .

 

Dry Method Sand Making System Advantage :

1. The sand mould is premium.

During production process, “pounding, milling and rock hit rock” are all in one. Finished sands are gradating stability and in good shape (containing 10% or less micro-grading flour). All the sands are almost no flakiness. The finished sands are with more angular, nearly circular, fineness modulus (2.3 ~ 3.0). The percentage of powder content (below 10%) is adjustable. All the performance indicators are meets the national “Architecture Sand” standard GB14684-2011.(patented equipment).

 

2. Low energy consumption.

The energy consumption is 3kW/t which save 60% energy than the similar international or domestic products, greatly reducing the cost of production. Suit for the concrete sand cause its disposable sand ratio reach 0~4.75mm (>70%). And suit for dry-mixed mortar cause its disposable sand ratio reach 0 ~ 2mm(>40%).

 

3. Feed size range.

Feeding size from 0mm ~ 120mm.

 

4. Low noise.

Lower than traditional sand system 20db.

 

5. Wide range crushing.

In addition to variety of limestone, it can be used for crushing tailings, cobblestone, construction waste and other materials.

 

6. Environmental Friendly.

The system is equipped with advanced dust removal program, the working environment will be without any dust pollution.

 

7. Compact Structure.

100 ~ 200m2 (Transporting in parts available, finishing the installation and commissioning in a week normally), low height, the maximum height is 10 ~ 20 m.

 

8. High degree of automation.

Saving human resources greatly, because the control system is integrated in an operating room.

 

Dry Method Sand Making System parameter:

SJ-100

Feed particle size

Feed quantity

Discharge quantity

Material particle size

Power

The host system

03080mm

120t


04.75mm(>70%)

150kW

Feeding system

03080mm

120t



20kW

Discharge system

03mm(product)


80t

02mm(>40%)

15kW

De-dusting system


15000m3/h(wind)

Powder   quantity adjustable

Fine   powder

25kW

Sieving system

030mm

120t

120t

03mm;34.75mm;>4.75mm

11kW

Others





15kW

Total power





236kW

SJ-150

Feed particle size

Feed quantity

Discharge quantity

Material particle size

Power

The host system

030100mm

160t


04.75mm(>70%)

220kW

Feeding system

030100mm

160t



45kW

Discharge system

03mm(product)


110t

02mm(>40%)

30kW

De-dusting system


20000m3/h(wind)

Powder   quantity adjustable

Fine   powder

30kW

Sieving system

030mm

160t

160t

03mm;34.75mm;>4.75mm

15kW

Others





20kW

Total power





360kW

SJ-300

Feed particle size

Feed quantity

Discharge quantity

Material particle size

Power

The host system

030120mm

320t


04.75mm(>70%)

400kW

Feeding system

030120mm

320t



60kW

Discharge system

03mm(product)


220t

02mm(>40%)

45kW

De-dusting system


40000m3/h(wind)

Powder   quantity adjustable

Fine   powder

45kW

Sieving system

030mm

320t

320t

03mm;34.75mm;>4.75mm

22kW

Others





20kW

Total power





592kW

Note:

1.These parameters of sand production make limestone as a reference base.

2.Feed requirements in accordance with international standards, stone moisture is less than 5%.

3.Sand production will change according to different stone and raw material.

4.Designed by site-specific, picture is only for reference.

 

Dry Method Sand Making Plant with Lower Noise


Dry Method Sand Making Plant with Lower Noise


Dry Method Sand Making Plant with Lower Noise


Dry Method Sand Making Plant with Lower Noise

Dry Method Sand Making Plant with Lower Noise

Dry Method Sand Making Plant with Lower Noise


FAQ

1. Our Advantage

We are one of the largest State-Owned Enterprises in China which established in 1984 , has 30 years experience in stone crushing and sand making industry , have rich experience , We have professional R&D design department and technical engineer , we can make the design and suggest the suitable machine as per customer’s special requirement and any products is customized .

2. Quality Guarantee

We have Strictly Quality-Inspection Department and we also can apply SGS and other Third-Party Agency to check the Products to make sure superior quality .

3. Payment Terms :

Generally we accept TT and LC , if project requirement , we can accept DP and LC After Sight .

4. After Sales Service

We can send our engineer and sales manager to your job site for work and installation direction and make training for your workers .

5. Time of Delivery

We can overdo work for the customer to make sure the fast shipment 


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Barmac vertical impact crusher, which is high-energy low cost equipment according to the actual situation of the domestic and foreign research and development aspects of sand production and the international advanced level, its performance plays an irreplaceable role in all kinds of ores and fine crushing equipment, is currently the most effective, practical and reliable gravel machine. The crusher is an ideal production equipment for building sand, road building sand, cushion material, asphalt concrete and cement concrete aggregate, so it is widely used. The operation is stable and the results are good.
Q:How to choose the crusher when the petroleum coke is broken?
The petroleum coke industry will generally choose the teeth roll crusher, but there are also some design institute in the new project selection of ring hammer crusher, in fact, this is mainly to see the needs of customers, if the requirements of petroleum coke powder more, you need to use ring hammer crusher, if customers need particles. Less powder, then the tooth roller crusher.
Q:How to adjust the discharge size of hammer crusher
When the material is too large or too large, the screen will break into the grate of the lime hammer crusher, which will lead to the breakage of the screen bar and the large particle size. In this case, we will replace the new grate device.
Q:Hammer crusher grate discharge grate material out fast or fast
The grate plate is fast and fast, and the gap of the 6 cm is smaller than that of the grate block,The bar is the best forging, forging, the hardness is smooth material necessary, good bar。
Q:What's wrong with the lubrication system of the crusher? How can we solve this problem?
Each component of the crusher is worn worse and its operation stability is poor. In the actual operation of the crusher, straight bushing, eccentric shaft, spherical bearings, bearings and other sets of horizontal components due to lubrication is not good because of frequent local overheating and erosion, cracking and even scrap phenomenon, crusher to long-term stable operation.
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There are two kinds of blades, blade and insert, HRC55-58 hardness of heat treatment, technical requirements: impact resistance, wear resistance, high temperature resistance.
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From simple processing to high-tech research and development, more and more funds have been invested in research and innovation projects, from manufacturing to research and development. The washability of ore can be evaluated according to clay plasticity index, sand washing time, specific energy consumption and sand washing efficiency. Henan Liming machinery plant, including the production of a variety of stone crusher.
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The bearings used in the crusher are single row cylindrical roller bearings, double row cylindrical roller bearings
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In view of this situation, you can try some of the following methods:A: can take pre screening, pre washing ore, ore blending control of water, but some ore is difficult to deal with;Two: can also be pre screened, and properly increase the ore discharge; increase discharge efficiency;Three: also can reduce the spindle speed, increase the discharge mouth;Four: you can also adjust the discharge port, but the angle is not peaceful;On the other hand, before using a crusher, it is necessary to find out what basic requirements the crusher uses for the material. On the jaw crusher, such as broken is due to sulfur; sulfur contained a lot of dirt, so the more the material mixture, and the temperature of the material is too large, will lead to large viscous material in the crushing process, thus causing a blockage of the stem broken before. Therefore, in this case, it is necessary to ensure the drying of the material before the broken material, and also to ensure the purity of the material, so that it does not contain too much mixture.
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If you don't open the loop, you can pass four hundred or five hundred tons.

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