ceramic heat resistant fiber blanket for furnace indusrey

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Tianjin
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TT OR LC
Min Order Qty:
20 roll
Supply Capability:
10000 roll/month

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Description

Ceramic Fiber Blanket is made by continuous processing method. The fiber interweave shapely after being needled. It has excellent tensile strength. The blanket do not contains any bonding agent.

Ceramic Fiber Blanket not only can resist the chemical species, but also the hydrofluoric acid, phosphoric acid and strong base. The Fiber Blanket has excellent capability of resisting the oil. After being dried, it will repossess the thermal characteristic and the physical feature.

Okorder providers various densities and thickness of Ceramic Fiber Blanket, pleases contact us for your needs.

 

Ceramic Fiber Blanket Advantages:
 -Low heat conductivity and thermal capacity
 -Excellent thermal stability and shock resistance
 -Strong tensile resistance
 -Excellent heat insulation, fireproof and sound insulation

 

Ceramic Fiber Blanket Applications:
-Industrial kiln, heating device, high-temperature pipeline wall lining.
-Heat insulation of electric boiler, steam turbine and nuclear electricity.
-Wall lining of chemical high-temperature conversion unit and heating equipment.
-Fireproof and heat insulation of tall buildings.
-Heat insulation of kiln door and roofs.
-Materials of high-temperature filtration.

 

 Technical Parameters:

Type

Ordinary

Standard    

High   Purity  

High   Aluminium  

Zirconia    

Classification   temperature (°C)

1100

1260

1260

1360

1430

Working   Temperature (°C)

<   1000

1050

1100

1200

1350

Color 

white

spotlessly   white 

spotlessly   white

spotlessly   white

spotlessly   white

Density    (kg/m3)

96
  128

96
  128

96
  128

128
  160

128
  160

Shrinkage   on heating (%) (24 hours,density as 128/m3)

-4
  (1000°C)

-3
  (1000°C)

-3
  (1100°C)

-3
  (1250°C)

-3
  (1350°C)

Thermal   conductivity by different temperature (w/m.k) (density as 128kg/m3)

0.09(400°C)
  0.16(800°C)

0.09(400°C)
  0.16(800°C)

0.09(400°C)

0.16(800°C)
  0.20(1000°C)

0.12(600°C)
  0.20(1000°C)

0.16(800°C)
  0.20(1000°C)

Tensile   strength (MPa)
  (density as 128kg/m3)

0.04

0.04

0.04

0.04

0.04

Chemical   composition

 (%)

AL2O3

44

46

47-49

52-55

39-40

AL2O3+SIO2

96

97

99

99

-

AL2O3+SIO2+ZrO2

-

-

-

-

99

ZrO2

-

-

-

-

15-17

Fe2O3

<1.2< span="">

<1.0< span="">

0.2

0.2

0.2

Na2O+K2O

≤0.5

≤0.5

0.2

0.2

0.2

Size    (mm)

Spec.   7200×610×10-50 Other sizes can be available.

 

Grade

COM

ST

HP

HA

HZ

Tenglong Style

4220C

4220ST

4220HP

4220HA

4220HZ

Category temperature (°C)

1050

1260

1260

1360

1430

Operating Temperature(°C)

<1000< span="">

1050

1100

1200

1350

 Color

white

spotlessly white

spotlessly white

spotlessly white

spotlessly white

volume concentration (kg/m3)

96
 
128

96
 
128

96
 
128

128
 
160

128
 
160

permanent linear shrinkage rate   (%)(Insulation 24 hours, volume concentration 128/m3 )

-4
 
(1000C)

-3
 
(1000C)

-3
 
(1100C)

-3
 
(1250C)

-3
 
(1350C)

The hot surface temperature thermal   conductivity (w/m.k) volume concentration 128kg/m3 128kg/m3)

0.09(400C)
 
0.176(800C)

0.09(400C)
 
0.176(800C)

0.09(400C)
 
0.176(800C)
 
0.22(1000C)

0.132(600C)
 
0.22(1000C)

0.76(600C)
 
0.22(1000C)

tensile strength (MPa)
 
(volume concentration 128kg/m3

0.08-0.12

0.08-0.12

0.08-0.12

0.08-0.12

0.08-0.12

elemental composition
 
(%)

AL2O3

44

46

47--49

52-55

39-40

AL203+SIO2

96

97

99

99

-

AL2O3+SIO2+Zro2

-

-

-

-

99

Zro2

-

-

-

-

15-17

Fe2O3

<1.2< span="">

<1.0< span="">

0.2

0.2

0.2

Na2O+K2O

≤0.5

≤0.5

0.2

0.2

0.2

Products size (mm)

Common Specifications7200×610×10-50Other   specifications on request made

 

Why us

Professional fire brick manufacturer. We have being specialized in producing refractory fireclay brick for more than 40 years so that we can guarantee a stable quality.

Guaranteed quality. Our production process conforms strictly to the requirements of ISO9000 quality management system. Quality inspection is carried out in every links of our production. SGS third party inspection is available.

 Sound after sales service. We provide sound after sales service. We provide 24 hours’ consultation service. We are ready to answer your consultations at any time.

 


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Q:What is the feature of ceramic fiber washer?
Here follows the product features: 1) Continuous use temperature can reach 1000℃ while short time using temperature is up to 1260℃. 2) It is highly resistant to acid-base corrosion and erosion of molten metal (eg. aluminum and zinc). 3).It is good in high temperature strength and thermal insulation properties.
Q:Does anybody know about the property and application of the ceramic fiber heating plate?
First, property and application of ceramic heating plate: It is a heater with high heating temperature and long service life. Ceramic heater can adapt to increasingly high requirement on working temperature in modern industries, particularly the chemical industry, chemical fiber, engineering plastics, plastic machinery, electronics, medicine, food and various pipelines. Ceramic heater is formed by putting screw-type resistance wire through specially designed high temperature resistant ceramic tile and extending it precisely. It is flexible with beautiful metal shell ceramic fiber as the insulating layer, forming effective high temperature and high power density. It is a heater with band form, flexible design and easy installation. Second, technical characteristics: Ceramic electric heater has ring type, plate and other specifications. It possesses many advantages: reliable during work, long service life, sturdy and durable, energy saving, easy installation, high temperature resistant, high heat conductivity, good insulation, and no limitation of models, specifications and dimension in manufacturing. According to users’ demand on mode of connection, voltages of 36V, 110V, 180V, 220V and 380V can be chosen and determined (according to users’ needs). The maximum power termination is 6.5w/m2. Compared with traditional heaters, ceramic electric heater can cut down 30% energy consumption.
Q:What are the specifications of ceramic fiber blanket?
Ceramic fiber blanket Double needling thread throwing blanket of ceramic fiber Product description: white color, regular size, set fire resistance, heat insulation, thermal insulation in one. Do not contain any binder. Maintain good tensile strength, toughness and fiber structure during the long-term use in neutral and oxidizing atmosphere. Temperature resistance is 950-1400℃. Ceramic fiber injection fiber blanket Product description: good chemical stability; good thermal stability; good tensile strength; low thermal conductivity; low thermal capacity; good sound-absorbing and noise reduction performance. Typical application: the high-temperature heat insulation of aerospace, steel and petrochemical; fire protection and heat insulation of military equipment; heat insulation of industrial furnace, wall lining and backing lining of heating devices; heat insulation of high temperature devices; heat insulation of high temperature pipes; thermal insulation and fireproofing of electronic components; high-temperature gasket and raw materials of module and folded pieces.
Q:What high temperature can the refractory ceramic fiber cloth tolerate?
Ceramic fiber cloth has high temperature resistance, 1000℃ continuous operating temperature, low thermal conductivity, thermal shock resistance, low thermal capacity; excellent heat insulation performance, long service life; resistant to erosion of nonferrous metals such as aluminum and zinc, etc.; good low and high temperature strength; non-toxic, harmless, and no adverse effect on environment; easy construction and installation.
Q:Is high density ceramic fiber board environmentally friendly?
Density board is also called fiberboard. It is artificial plate made from raw material of wood fibers or other plant fibers adding urea formaldehyde resin or other applicable binders. According to the difference of density, it can be classified into three types: high density board, medium density board and low density board. Soft, impact resistant and easy to reprocess, density board is a kind of good material for furniture producing at abroad.
Q:How to keep ceramic fiber board?
Ceramic fiber laminated board belongs to high temperature resistant fiber board technology, and especially involves ceramic fiber board technology. It is made by using ceramic fiber as material. Its feature lies in that ceramic fiber is first made into ceramic fiber paper. 1. Multilayer ceramic fiber papers are stacked, pressurized and made into board. Binder layer is set every two layers of ceramic fiber paper one. 2. The thickness of the ceramic fiber paper one is 0.2-1.0mm. The thickness of binder layer is 2 0.5-3.0mm. The fiber diameter of ceramic fiber raw material is 1-5μm and the fiber length is 10-100mm. Ceramic fiber laminated board made by using the practical new program, has high density, strong tensile and impact resistant capability, good friction resistance performance, and certain flexibility, which is especially suitable for the sealing of the high temperature parts, the repair of furnace gaps, the backing lining of refractory materials, etc.
Q:What’s the difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket?
The difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket: refractory ceramic fiber material is a kind of lightweight and efficient heat preservation and heat insulation material. Its advantages are as follows: the volume and density of ceramic fiber as lining are low. Ceramic fiber lining is 75% lighter than lightweight insulating brick lining and 90%-95% lighter than lightweight castable lining. If fiber lining is adopted, steel structure load of furnace can be greatly reduced and the service life of the furnace can be prolonged. Heat capacity (heat storage) of ceramic fiber as lining is low: Heat capacity of ceramic fiber is about 1/10 that of lightweight and heat resistant lining and lightweight castable lining. Heat capacity of furnace lining material is proportional to the weight of the furnace lining. Low thermal capacity means that furnace absorbs less heat in the reciprocating operation and, at the same time, the speed of warming gets faster, which greatly reduces the energy consumption of the furnace temperature operation and control and especially plays a very significant role in energy saving effect in the starting-up and blowing-out of heating furnace. Thermal conductivity of ceramic fiber as lining is low: When the average temperature is 400℃, 600℃ and 1000℃, thermal conductivity coefficient of ceramic fiber as lining is less than 0.1w/mk, 0.15w/mk and 0.25w/mk respectively, which is 1/8 that of lightweight fireclay brick and 1/10 that of lightweight and heat resistant lining. Ceramic fiber as lining has prominent insulation performance. Ceramic fiber as lining is easy to construct: Expansion gap is not needed during the construction process. Construction personnel can start to work after basic training and construction technology has little effect on the heat insulation effect of lining.
Q:What’s the principle of ceramic fiber casing production?
Mainly referring to the traditional textile production process, and by spinning the aluminum silicate refractory fiber into yarn, using the glass fiber or heat-resistant steel wire as reinforced material, adopting special textile technology and equipment, ceramic fiber casing is thus braided. 1. It is a sort of new thermal insulation refractory and inorganic material. It can be permanently used at high temperature of 1000℃. Containing a certain amount of adhesive material, it is usually burned at lower temperature with no effect on its insulating property. It keeps good mechanical strength even after heating. 2. Ceramic fiber casing has the characteristics of light weight, high temperature resistance, thermal insulation, acid and alkali resistance, innocuity, higher tensile strength and good toughness. 3. Compared with glass fiber sleeve, it has superior electrical insulating property even under high temperature conditions. 4. Ceramic fiber casing possesses good dielectric property, chemical resistance, excellent flexibility and elasticity.
Q:What is ceramic fiber blanket?
Ceramic fiber blanket is also called aluminum silicate fiber blanket. One of its main constituents is alumina which is the main constituents of the porcelain, so it is called ceramic fiber blanket. Ceramic fiber blanket is mainly divided into ceramic fiber injection blanket and ceramic fiber thread throwing blanket. Ceramic fiber thread throwing blanket is superior to ceramic fiber injection blanket in thermal insulation property because of ceramic fiber thread throwing blanket’s long cellosilk and small heat conductivity. Ceramic fiber thread throwing blanket is often used in most of the thermal insulation pipeline construction.
Q:What degree can the high temperature ceramic fiber paper tolerate?
Temperature resistance of the high temperature ceramic fiber paper is different: It is above 1000 degree on the whole.

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