Ceramic Fiber Module for Glass Melting Tanks

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Qingdao
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1 roll
Supply Capability:
10000 roll/month

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Product Description:

Composite of Ceramic Fiber Module for Glass Melting Tanks

Ceramic Fiber Module for Glass Melting Tanks is made from high quality clay, high

purity alumina and silica oxides by spun or blown process.

 

Ceramic Fiber Module for Glass Melting Tanks: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Module for Glass Melting Tanks also has difference, and they are suitable for different working temperatures.

 

Main Features of the Ceramic Fiber Module for Glass Melting Tanks

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Module for Glass Melting Tanks

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Module for Glass Melting Tanks Images

 Ceramic Fiber Module for Glass Melting Tanks

 

Ceramic Fiber Module for Glass Melting Tanks Specification

 

Type

STD

HP

HA

HZ

Classification     Temperature (°C)

1260

1260

1350

1430

Working     Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density      (kg/m3)

64,96,

64,96, 

64,96,

64,96, 

128,160

128,160

128,160

128,160

Shrinkage     on heating (%)

3

3

3.5

3.5

(24 hours,   density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal   conductivity   by different temperature   (w/m.k) (density as   128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)     

    0.26(1200°C)

 0.31(1200°C)

Tensile     strength (MPa)

0.04

0.04

0.04

0.04

(density as   128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

 

FAQ of Ceramic Fiber Module for Glass Melting Tanks

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

Q7:Can you offers samples?

A:Of coures,samples are free but freight paid by the buyers.

Q8:What is the service life of your products?

A:The service life of different bricks is unlike.It also depends on your using condition and method.

Q9:Can you accept OEM for Ceramic Fiber Insulation Roll?

A:YES! We can according your demand to produce.

If you have any enquiry,please don't hesitate to contact us, we will provide our best products and services for you!!

 

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Q:What are the features of ceramic fiber module?
It has good chemical stability; excellent thermal stability and good elasticity. When ceramic fiber module is in a state of prepressing and after the furnace lining is completed, the expansion of the ceramic fiber module makes lining seamless and can compensate the shrinkage of fiber lining so as to improve the heat-insulating performance of fiber lining. The overall performance is good; It possesses excellent thermal stability and thermal shock resistance; Ceramic fiber module is quickly installed. The anchoring parts are set on the cold face of wall lining to reduce the requirements of anchoring parts materials.
Q:Who can introduce how to use ceramic fiber binder?
1、It can be directly used with water, and it requires little maintenance with quality assured. The bonding strength is 3.5 times of concrete. 2、Tooth shape method is applied to bond thin layers with a little binder. And the binder is only 4-6mm in order to avoid hollowing tiles. 3、It is easy for workers to operate, greatly increasing efficiency of tiling. And it is very waterproof and resistant to moisture and seepage. 4、It is soft so that it won’t press tiles or cause cracks. It can stand thermocycling without detaching from base. 5、There is no need to soak tiles in water in advance and get walls wet, which can reduce working process and improve efficiency. 6、On the construction site, workers can finish the ratio of binder in accordance with proportion just in bucket, which is clean as well as efficient, and also reduces dust on building site.
Q:Does anybody know about the property and application of the ceramic fiber heating plate?
First, property and application of ceramic heating plate: It is a heater with high heating temperature and long service life. Ceramic heater can adapt to increasingly high requirement on working temperature in modern industries, particularly the chemical industry, chemical fiber, engineering plastics, plastic machinery, electronics, medicine, food and various pipelines. Ceramic heater is formed by putting screw-type resistance wire through specially designed high temperature resistant ceramic tile and extending it precisely. It is flexible with beautiful metal shell ceramic fiber as the insulating layer, forming effective high temperature and high power density. It is a heater with band form, flexible design and easy installation. Second, technical characteristics: Ceramic electric heater has ring type, plate and other specifications. It possesses many advantages: reliable during work, long service life, sturdy and durable, energy saving, easy installation, high temperature resistant, high heat conductivity, good insulation, and no limitation of models, specifications and dimension in manufacturing. According to users’ demand on mode of connection, voltages of 36V, 110V, 180V, 220V and 380V can be chosen and determined (according to users’ needs). The maximum power termination is 6.5w/m2. Compared with traditional heaters, ceramic electric heater can cut down 30% energy consumption.
Q:What’s the difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket?
Ceramic fiber strip is a kind of fibrous lightweight refractory material with light weight, high temperature resistance, good thermal stability, low thermal conductivity, low specific heat and mechanical shock resistance and other advantages, so it is widely applied in industries such as machinery, metallurgy, chemical engineering, petroleum, ceramics, glass and electronics. Ceramic fiber strip, one of fire-resistant and fireproof materials, is produced by the refractory fiber of high purity and applied in high temperature insulation. Compared with natural cellulosic fiber, the characteristics of raw material of glass fiber strip are as follows: circular cross profile, same diameter, highly elaborate production, high proportion of glass fiber and strong dimensional stability.
Q:Who can tell me what the ceramic fiber density is?
The density of ceramic fiber module is generally within the range of 200-220. The earliest produced ceramic fiber module is made from ceramic fiber injection blanket, for the fiber of injection blanket is fine and short, making the expansiveness of the module made out of it relatively stable. While in recent years, considering the cost of production, most ceramic fiber modules are made from thread throwing blanket for it has large tensile force. Select the density and thickness of the ceramic fiber module according to the furnace body temperature, the thermal state of modules and the thermal atmosphere inside the furnace. If it’s just used as insulating layer, the density of 200kg/m3 is suggested.
Q:What’s the maximum bearing temperature of the refractory and high temperature resistant ceramic fiber cotton?
It depends on what material the ceramic fiber gasket uses. It’s usually referred to high temperature gasket made from ceramic fiber paper. It is generally classified into normalized form and high alumina type, of which the former can resist the maximum temperature of 1260℃ and its continuous use temperature is 1000℃, the latter can be used for a long period at the temperature of 1200℃. Nichrome wire, stainless steel wire and glass fiber are reinforced. Ceramic fiber coating cloth and slag cloth, sintering ceramic fiber cloth and ceramic fiber fumigation cloth) Characteristics of the ceramic fiber cloth: high temperature resistance, low heat conductivity, thermal shock resistance, low thermal capacity; superior insulating property at high temperature, long service life; resistance to nonferrous metals like molten aluminum and zinc erosion; low and high temperature strength; innocuity with no adverse effect on the environment.
Q:What is the performance of ceramic fiber tube furnace?
It is a kind of high temperature experiment equipment, adopting quality and super energy-conservation ceramic fiber tank. It is highly energy-conservation, and its energy consumption is only a half of ordinary tube furnace. High temperature electric resistance wire warms up, and the insulation layer is fiber cotton blanket and metal shell. Quartz tube and sealing equipment can be chosen according to different requirements, and can be vacuumized or connected to air. It includes various types: tube furnace, tube furnace of multiple temperature zones, tube-typed heating furnace, tube-typed resistance furnace, high temperature tube… 6、Owing to perfect insulation performance and low heat capacity, the whole equipment and ordinary heavy refractory furnace
Q:Who knows well about which is better in thermal insulation between aluminum silicate ceramic fiber cotton and asbestos?
Both of them are thermal insulation material. You need to decide on one of them according to the environment you use. If it is to be used for equipment thermal insulation, aluminum silicate fiber cotton is recommended and it’s more convenient in installation. For the two products, the thermal insulation effect varies from the environment in which they are used.
Q:How is the ceramic fiber cotton performance?
It has white color and precise size, is easy to cut, stall and construct, saves time, does not contain any binder. It is used in sound-absorbing and fireproof performance automation production with low thermal capacity, low thermal conductivity, high refractoriness, high heat sensitive, excellent wind erosion resistance and excellent mechanical shock resistance under the neutral and oxidizing atmosphere. It has stable density and performance.
Q:What is ceramic fiber blanket?
Ceramic fiber blanket is made from aluminum silicate fiber filament through special double needling technique. Fiber’s intertexture degree, delamination resistance, strength of extension and the surface roughness are greatly improved after the special double needling technique. Ceramic fiber blanket doesn’t contain any organic binder so as to ensure that ceramic fiber blanket has great plasticity and stability in high and low temperature conditions.

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