Ceramic Fiber Blanket for Industrial Furnace Thermal Insulation

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Qingdao
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Min Order Qty:
10 roll
Supply Capability:
5000 roll/month

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Product Description:

Ceramic Fiber Blanket for Industrial Furnace Thermal Insulation Description:
1. Thermal insulation ceramic fiber blanket is made through process of pricking, heat-shaping, cutting and rolling. They feature high quality of tensile strength, texture uniformity and plane surface,  high temperature, chemical corrosion resistance, thermal shock stability and low thermal conductivity.

2. They have low density, good resiliency and excellent sound absorbing and filtering property.

 

Ceramic Fiber Blanket for Industrial Furnace Thermal Insulation Application:
1. Mainly serve as the ceramic fiber lining for industrial furnaces, heating equipment and high- temperature pipelines.

2. Metallurgy Industry: heating furnaces, heat treatment furnaces and ladle insulated cover
3. Mechanism industry: thermal insulation material for electric power boilers, gas turbine engine and nuclear power plant
4. Petrochemical industry: the lining of high-temperature reaction equipment and heating equipment in chemical fields, like converting furnaces, constant/reduced pressure furnaces, cracking furnaces, flue lining.
5. Ceramics and electro ceramics: roller hearth furnaces, tunnel furnaces , shuttle furnaces and other kinds of furnaces

 

 

Ceramic Fiber Blanket for Industrial Furnace Thermal InsulationSpecifications:

 Grade

COM

ST

HP

HA

HZ

Tenglong Style

4220C

4220ST

4220HP

4220HA

4220HZ

Category temperature (°C)

1050

1260

1260

1360

1430

Operating Temperature(°C)

<1000

1050

1100

1200

1350

 Color

white

spotlessly white

spotlessly white

spotlessly white

spotlessly white

volume concentration (kg/m3)

96
128

96
128

96
128

128
160

128
160

permanent linear shrinkage rate (%)(Insulation 24 hours, volume concentration 128/m3 )

-4
(1000C)

-3
(1000C)

-3
(1100C)

-3
(1250C)

-3
(1350C)

The hot surface temperature thermal conductivity (w/m.k) volume concentration 128kg/m3 128kg/m3)

0.09(400C)
0.176(800C)

0.09(400C)
0.176(800C)

0.09(400C)
0.176(800C)
0.22(1000C)

0.132(600C)
0.22(1000C)

0.76(600C)
0.22(1000C)

tensile strength (MPa)
(volume concentration 128kg/m3

0.08-0.12

0.08-0.12

0.08-0.12

0.08-0.12

0.08-0.12

elemental composition
(%)

AL2O3

44

46

47--49

52-55

39-40

AL203+SIO2

96

97

99

99

-

AL2O3+SIO2+Zro2

-

-

-

-

99

Zro2

-

-

-

-

15-17

Fe2O3

<1.2

<1.0

0.2

0.2

0.2

Na2O+K2O

≤0.5

≤0.5

0.2

0.2

0.2

Products size (mm)

Common Specifications7200×610×10-50Other specifications on request made

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Q:Is ceramic fiber cotton block poisonous?
From the perspective of firing process, it is non-toxic. Adding ferric oxide and manganese dioxide in ceramic fiber cotton is traditional process. Then through physical and chemical reaction, stable silicate will be formed, and it does no harm to body; from the perspective of twenty-year history of products, no one case has been found to prove that consumers’ using ceramics would cause food safety incidents, thus further prove that the product is safe.
Q:What is the thickness of ceramic fiber paper?
The thinnest ceramic fiber paper is 0.5mm. Ceramic fiber paper can be used as high temperature thermal insulation material for various industrial furnaces, steel ladles, foundry ladles as well as submerged nozzles, as electric and thermal insulation material for industrial furnaces, as sealing material for expansion joint of furnace door and body, as lining of cast aluminum model, as demoulding glass ceramics and hot-melt glass, as high temperature sealing gasket, as thermal and electric insulation material for heating equipment of apparatus, as noise elimination as well as thermal insulation material for muffler, and as thermal insulation material for exhaust pipe, etc.
Q:What’s soluble ceramic fiber?
It’s alkali earth ceramic fiber with main components of SiO2, MgO, and CaO. With certain solubility in the human body fluid to be less harmful to human health, it is called soluble ceramic fiber. The introduction of such components as MgO, CaO, etc. in the soluble ceramic fiber, on one hand, is conducive to extending the viscosity range of and conditions for the fiber forming, enhancing the chance of fiber forming and the flexibility of fibers. On the other hand, it produces low melting compounds like CaO•SiO2, CaO ·Mgo·2SiO2 etc, decreasing the heat resistance of the fiber. Therefore, the ordinary soluble fiber belongs to inferior ceramic fiber, and its product is mainly used as backing material for the industrial furnace. To realize the improvement of heat resistance of soluble fiber, the method of adding ZrO2 into it is adopted, increasing the viscosity of glass phase and inhibiting the growth rate of grains after the fiber is heated and crystallized.
Q:What is ceramic fiber felt?
Ceramic fiber is a kind of fibrous lightweight refractory material with light weight, high temperature resistance, good thermal stability, low thermal conductivity, low specific heat and mechanical shock resistance and other advantages, so it is widely applied in industries such as machinery, metallurgy, chemical engineering, petroleum, ceramics, glass and electronics.
Q:What are the specifications and models of the ceramic fiber board?
It’s refractory material and can keep good mechanical strength even after heating. Compared with fiber blankets and felts, it is thermal insulation product with rigidity and supporting strength. Its making principle adopts injection fiber (which is short, fine, and easy to smash).
Q:What's the function of high temperature ceramic fiber blanket?
Ceramic fiber blanket is made from aluminum silicate fiber filament through special double needling technique. Fiber’s intertexture degree, delamination resistance, strength of extension and the surface roughness are greatly improved after the special double needling technique. Ceramic fiber blanket doesn’t contain any organic binder so as to ensure that ceramic fiber blanket has great plasticity and stability in high and low temperature conditions. Typical application: the high-temperature heat insulation of aerospace, steel and petrochemical; fire protection and heat insulation of military equipment; heat insulation of industrial furnace, wall lining and backing lining of heating devices; heat insulation of high temperature devices; heat insulation of high temperature pipes; thermal insulation and fireproofing of electronic components; high-temperature gasket and raw materials of module and folded pieces.
Q:What is the material of ceramic fiber?
1、Ceramic fiber, ceramic fiber felt for short, is a fireproof material (such as flint clay) owing to resistance to high temperature. The fibrous substance, formed from being melt by electric arc and then blew up by compressed air, is called as ceramic fiber cotton. 2、Ceramic fiber cotton can be made into a variety of ceramic fiber products. The ceramic fiber cotton content of domestic ceramic fiber felt AI2O3 is 62% and 45%. The former one can be used in the temperature of 1150-2000℃ while the latter is in 1000℃.
Q:Who knows well about which is better in thermal insulation between aluminum silicate ceramic fiber cotton and asbestos?
Both of them are thermal insulation material. You need to decide on one of them according to the environment you use. If it is to be used for equipment thermal insulation, aluminum silicate fiber cotton is recommended and it’s more convenient in installation. For the two products, the thermal insulation effect varies from the environment in which they are used.
Q:What are the specifications of ceramic fiber thermal insulation pipe?
a. L100 ceramic fiber board LY-264B m3 40.19 thickness= 100mm b. L80 ceramic fiber board LY-264B m3 0.95 thickness= 80mm c. L50 ceramic fiber board LY-264B m3 31.86 thickness= 50mm d. L62A ceramic fiber board LY-164B m3 40.77 thickness= 62mm
Q:How is the ceramic fiber cotton performance?
Ceramic fiber, integrating traditional thermal insulation materials with the excellent properties of refractory materials, is a kind of fibrous lightweight refractory material. Its product involves various fields and is widely used in various industrial departments. It is the basic material to improve the thermal performance of thermal equipment such as industrial furnace and heating device and achieve lightweight structure and energy saving. Performance and application: low thermal conductivity, good thermal stability and chemical stability, non-corrosiveness. Brake lining made by this fiber has good high temperature resistance and dispersion and is suitable for the mixing of all kinds of mixers. It is suitable for the brake lining with high temperature requirements, good heat recovery performance and small brake noise. Ceramic fiber is a kind of fibrous lightweight refractory material with light weight, high temperature resistance, good thermal stability, low thermal conductivity, low specific heat and mechanical shock resistance and other advantages, so it is widely applied in industries such as machinery, metallurgy, chemical engineering, petroleum, ceramics, glass and electronics. The application of it in cutting-edge science and technology departments such as aerospace and atomic energy is also increasing. It has a very prospective future. Ceramic fiber in our country starts late, but has always maintained a momentum of sustainable development with production capacity constantly increased and product serialization achieved.

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