Ceramic Fiber Blanket for Electric Arc Furnace Insulation

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6 roll
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50000 roll/month

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Product Description:

Ceramic Fiber Blanket for Electric Arc Furnace Insulation

 

Composite of Ceramic Fiber Blanket for Electric Arc Furnace Insulation

Ceramic Fiber Blanket for Electric Arc Furnace Insulation is made from high quality clay, high

purity alumina and silica oxides by spun or blown process.

 

Types of Ceramic Fiber Blanket for Electric Arc Furnace Insulation: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Blanket for Electric Arc Furnace Insulation also has difference, and they are suitable for different working temperatures.

 

Main Features of the Ceramic Fiber Blanket for Electric Arc Furnace Insulation

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Blanket for Electric Arc Furnace Insulation

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Blanket for Electric Arc Furnace Insulation Images

 Ceramic Fiber Blanket for Electric Arc Furnace Insulation

 

Ceramic Fiber Blanket for Electric Arc Furnace Insulation Specification

 

Type

STD

HP

HA

HZ

Classification   Temperature (°C)

1260

1260

1350

1430

Working   Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density    (kg/m3)

64,96,

64,96, 

64,96,

64,96, 

128,160

128,160

128,160

128,160

Shrinkage   on heating (%)

-3

-3

-3.5

3.5

(24 hours, density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal conductivity   by different temperature   (w/m.k) (density as 128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)   

  0.26(1200°C)

 0.31(1200°C)

Tensile   strength (MPa)

0.04

0.04

0.04

0.04

(density as 128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

 

FAQ of Ceramic Fiber Blankt for Electric Arc Furnace Insulation

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

Q7:Can you offers samples?

A:Of coures,samples are free but freight paid by the buyers.

Q8:What is the service life of your products?

A:The service life of different bricks is unlike.It also depends on your using condition and method.

 

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Q:What is nano ceramic fiber board?
Nano ceramic fiber board is a new super-thermal insulated material developed via nano technology. It is a composite reflective thermal insulated board via particular process, containing nano-porous material with excellent insulation performance and metal foil. Owing to its super thermal insulation performance, it can efficiently stop three ways of heat transfer: heat conduction, convective heat transfer and radiative transfer, thus making products super thermal insulated. And its heat conductivity coefficient is lower than traditional thermal insulation material, even lower than the still air. Thermal insulation effect is 2-5 times better than traditional thermal insulation material, and under the same thermotechnical circumstance, nanometer is much thinner. The maximum applicable temperature is 1000℃. Nanometer can not only obviously decrease heat loss and energy consumption while producing, but also reduce the thickness of the insulation layer, broaden the volume of work space and achieve energy conservation.
Q:Is ceramic fiber cotton block poisonous?
From the perspective of firing process, it is non-toxic. Adding ferric oxide and manganese dioxide in ceramic fiber cotton is traditional process. Then through physical and chemical reaction, stable silicate will be formed, and it does no harm to body; from the perspective of twenty-year history of products, no one case has been found to prove that consumers’ using ceramics would cause food safety incidents, thus further prove that the product is safe.
Q:What is the feature of ceramic fiber washer?
mifso-11 Ceramic fiber washer is made by Xinxing Sealing Material Plant via many process like accurate cutting, dotting punch, stamping die, etc. (Part of products would be through another process----bonded by high-pressure binder. All products can be customized in accordance with customers’ size. Specification: Diameter: 10mm--- infinite great. Here follows the product features: 1) Continuous use temperature can reach 1000℃ while short time using temperature is up to 1260℃. 2) It is highly resistant to acid-base corrosion and erosion of molten metal (eg. aluminum and zinc). 3).It is good in high temperature strength and thermal insulation properties (please refer to physical and chemical indicators.) 4) It is better in electricity insulation than glass fiber. 5) It is non-toxic, harmless and odourless.
Q:What are the specifications of ceramic fiber rope?
Main parameters of ceramic fiber textile: Al2O3: ≥45% SiO2 ≥96%, fiber diameter (micron): 2-5, burning loss(%): 18 ±3, continuous use temperature (℃): 650(glass fiber)-1050 (stainless steel wire), hot-shrinkage rate(%): <4% (nine hours under 1150℃), thermal conductivity(w/mk): <0.20 (800℃), shot content(%): none, volume and density(kg/m3): 350 – 600.
Q:How to keep ceramic fiber board?
Ceramic fiber board is rigid and high temperature resistant ceramic fiber board, using injection fiber as the raw material of ceramic fiber board and adding a definite proportion of the binder and packing grade additives. It is fully dispersed into paste in the mud pits through beater. It is pumped into the forming pool and stirred by using compressed air. It is made by putting mould into the forming pool and making the fiber pulp adsorbed on the mould by using the principle of vacuum. Ceramic fiber board is characterized by low thermal conductivity, good high temperature stability, resistance to air flow scouring, uniform density, excellent thermal shock resistance, excellent chemical erosion resistance( except phosphoric acid, hydrofluoric acid and strong alkali) and easy installation. It has good heat insulation capacity, which contributes to reducing the energy cost and cycle time and protects the furnace shell from the influence of heat shocks. It can also be directly used as refractory materials.
Q:What is the material of ceramic fiber?
1、Ceramic fiber, ceramic fiber felt for short, is a fireproof material (such as flint clay) owing to resistance to high temperature. The fibrous substance, formed from being melt by electric arc and then blew up by compressed air, is called as ceramic fiber cotton. 2、Ceramic fiber cotton can be made into a variety of ceramic fiber products. The ceramic fiber cotton content of domestic ceramic fiber felt AI2O3 is 62% and 45%. The former one can be used in the temperature of 1150-2000℃ while the latter is in 1000℃.
Q:What is the feature of ceramic fiber gasket?
Here follows the product features: 1) Continuous use temperature can reach 1000℃ while short time using temperature is up to 1260℃. 2) It is highly resistant to acid-base corrosion and erosion of molten metal (eg. aluminum and zinc). 3).It is good in high temperature strength and thermal insulation properties (please refer to physical and chemical indicators.) 4) It is better in electricity insulation than glass fiber. 5) It is non-toxic, harmless and odourless.
Q:What is the price of high alumina ceramic fiber cotton?
Refractory ceramic fiber jilt silk rug is 4,000 yuan/kg; ceramic fiber insulation refractory module is 4,700 yuan/kg; ceramic fiber refractory insulation board is 7,000 yuan/kg.
Q:What is ceramic fiber blanket?
Ceramic fiber blanket is made from aluminum silicate fiber filament through special double needling technique. Fiber’s intertexture degree, delamination resistance, strength of extension and the surface roughness are greatly improved after the special double needling technique. Manufacturing technique: injection. According to refractory temperature, thread throwing is divided into: ordinary type, standard type, high purity type, high alumina type, aluminum zirconium type and zirconium containing type. Refractory temperature ranges from 950 to 1400 degree.
Q:What degree can the high temperature ceramic fiber paper tolerate?
Temperature resistance of the high temperature ceramic fiber paper is different: It is above 1000 degree on the whole.

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