Ceramic Fiber Blanket for Electric Arc Furnace Insulation

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6 roll
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50000 roll/month

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Product Description:

Ceramic Fiber Blanket for Electric Arc Furnace Insulation

 

Composite of Ceramic Fiber Blanket for Electric Arc Furnace Insulation

Ceramic Fiber Blanket for Electric Arc Furnace Insulation is made from high quality clay, high

purity alumina and silica oxides by spun or blown process.

 

Types of Ceramic Fiber Blanket for Electric Arc Furnace Insulation: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Blanket for Electric Arc Furnace Insulation also has difference, and they are suitable for different working temperatures.

 

Main Features of the Ceramic Fiber Blanket for Electric Arc Furnace Insulation

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Blanket for Electric Arc Furnace Insulation

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Blanket for Electric Arc Furnace Insulation Images

 Ceramic Fiber Blanket for Electric Arc Furnace Insulation

 

Ceramic Fiber Blanket for Electric Arc Furnace Insulation Specification

 

Type

STD

HP

HA

HZ

Classification   Temperature (°C)

1260

1260

1350

1430

Working   Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density    (kg/m3)

64,96,

64,96, 

64,96,

64,96, 

128,160

128,160

128,160

128,160

Shrinkage   on heating (%)

-3

-3

-3.5

3.5

(24 hours, density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal conductivity   by different temperature   (w/m.k) (density as 128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)   

  0.26(1200°C)

 0.31(1200°C)

Tensile   strength (MPa)

0.04

0.04

0.04

0.04

(density as 128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

 

FAQ of Ceramic Fiber Blankt for Electric Arc Furnace Insulation

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

Q7:Can you offers samples?

A:Of coures,samples are free but freight paid by the buyers.

Q8:What is the service life of your products?

A:The service life of different bricks is unlike.It also depends on your using condition and method.

 

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Q:Who knows the density of ceramic fiber board?
Ceramic fiber billet with some proportion of binder as its raw material, ceramic fiber high density board is made out via processes like pressing, solidification setting, vertical and horizontal cutting, etc. The density of fiber board via wet forming process is 280-320 kg/m3. The lighter one is ceramic fiber blanket in the international standard, and the maximum density is about 700 kg/m3.
Q:Who knows the advantages of the far infrared ceramic fiber?
The heat transfer form of far infrared ray is to transfer heat by radiation and transfer energy by electromagnetic waves. When the heated object is shone by far infrared ray, a small portion of the radiation is reflected back and the vast majority is penetrated into the heated object. It greatly saves energy and is easy to make.
Q:800 what material does the pipe keep warm?
In the neutral and oxidizing atmosphere, the tensile strength, toughness and fiber structure can be maintained for long term use. The temperature is 950-1400 centigrade. Occupy the dominant position in the modern use of high temperature pipe, ceramic fiber blanket insulation ability, thus saving more energy, is 1.2 times that of similar heat insulation materials such as insulation bricks, energy-saving capacity, gradual substitution of asbestos products. The advantage is that it contains no harmful ingredients.
Q:What’s the maximum bearing temperature of the refractory and high temperature resistant ceramic fiber cotton?
It depends on what material the ceramic fiber gasket uses. It’s usually referred to high temperature gasket made from ceramic fiber paper. It is generally classified into normalized form and high alumina type, of which the former can resist the maximum temperature of 1260℃ and its continuous use temperature is 1000℃, the latter can be used for a long period at the temperature of 1200℃. Nichrome wire, stainless steel wire and glass fiber are reinforced. Ceramic fiber coating cloth and slag cloth, sintering ceramic fiber cloth and ceramic fiber fumigation cloth) Characteristics of the ceramic fiber cloth: high temperature resistance, low heat conductivity, thermal shock resistance, low thermal capacity; superior insulating property at high temperature, long service life; resistance to nonferrous metals like molten aluminum and zinc erosion; low and high temperature strength; innocuity with no adverse effect on the environment.
Q:What's the function of ceramic fiber rope?
It can be used in heat insulation and preservation of all kinds of furnaces, high temperature pipes and containers; the sealing of furnace doors, valves and flanges, the fireproof door and fireproof shutter materials, high temperature furnace door curtains; heat insulation of engine and meter, fireproof cable coated materials, high temperature fireproof materials, heat insulation covering cloth, the high temperature expansion joint filler, flue lining; high temperature resistant labor insurance products, fire-proof suit, high temperature filtration, sound-absorbing and other fields of replacing asbestos.
Q:What is the difference between aluminium silicate blanket and aluminium silicate blanket?
The aluminium silicate blanket and aluminium silicate felt are two kinds of materials with the same material and completely different uses and physical parameters
Q:What is the density of ceramic fiber modules? The best insulation effect
Ceramic fiber module density is only a standard in the world, is 220Kg/m fand, but in the actual application, according to the heat treatment furnace, furnace temperature, combustion medium, temperature rise requirement of ceramic fiber module density in 200-240Kg/m fand, ceramic fiber blanket, because the processing of ceramic fiber module uses double roller today advanced technology and technology of silk, fiber length of the ceramic fiber blanket which produced in 80-130 mm, so the maximum density of the ceramic fiber module is more than the density, 240Kg/m fand, a large amount of fiber fracture, the fracture rate is as high as 48%. So after the actual verification at home and abroad of tens of thousands of industrial furnaces, the best density of ceramic fiber module is fand 220Kg/m.
Q:How is the ceramic fiber cotton performance?
Ceramic fiber, integrating traditional thermal insulation materials with the excellent properties of refractory materials, is a kind of fibrous lightweight refractory material. Its product involves various fields and is widely used in various industrial departments. It is the basic material to improve the thermal performance of thermal equipment such as industrial furnace and heating device and achieve lightweight structure and energy saving. Performance and application: low thermal conductivity, good thermal stability and chemical stability, non-corrosiveness. Brake lining made by this fiber has good high temperature resistance and dispersion and is suitable for the mixing of all kinds of mixers. It is suitable for the brake lining with high temperature requirements, good heat recovery performance and small brake noise. Ceramic fiber is a kind of fibrous lightweight refractory material with light weight, high temperature resistance, good thermal stability, low thermal conductivity, low specific heat and mechanical shock resistance and other advantages, so it is widely applied in industries such as machinery, metallurgy, chemical engineering, petroleum, ceramics, glass and electronics. The application of it in cutting-edge science and technology departments such as aerospace and atomic energy is also increasing. It has a very prospective future. Ceramic fiber in our country starts late, but has always maintained a momentum of sustainable development with production capacity constantly increased and product serialization achieved.
Q:What is the difference of ceramic fiber asbestos cloth?
Considering that you compare it with ceramic fiber cloth, your principle usage must be in thermal insulation: There is a variety of glass fiber cloth, including C glass fiber cloth, non-alkali glass fiber cloth, high silica glass cloth, etc. The former two are relatively cheap, but the applicable temperature is no more than 650℃. The last one, high silica glass cloth, cannot be used in the temperature above 950℃. But it is more expensive with uniform appearance and density. If in a higher temperature, ceramic fiber cloth is suggested to be used and the price is reasonable.
Q:Ceramic fiber plate and aluminium silicate plate are chosen as lining materials?
1/10: low volume density: the density of ceramic fiber lining light heat insulation brick lining 25%, approximately 10% of the lightweight castable lining; steel structure using fiber lining can greatly reduce the load of kiln, prolong the service life of lining.2/10: the specific heat (heat): small heat capacity of ceramic fiber board only lightweight refractory lining or lightweight castable lining around 1/10, especially in the small heat capacity stop furnace, furnace starting process of reheating furnace plays a significant role in energy saving, reduce the cost of industrial furnace maintenance.3/10: low thermal conductivity: ceramic fiber board lining heat conductivity is only light heat insulation lining of 1/10, good insulation effect.4/10: construction is simple: construction personnel through the Dragon King company basic training, can win the ceramic fiber board lining installation.5/10: thermal shock resistance, excellent mechanical vibration: ceramic fiber module is made of ceramic fiber blanket processing with flexibility and elasticity, in the premise of kiln furnace under, ceramic fiber folded module lining with arbitrary speed to heating or cooling without damage.

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