Ceramic Fiber Blanket for Electric Arc Furnace Insulation

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6 roll
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50000 roll/month

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Product Description:

Ceramic Fiber Blanket for Electric Arc Furnace Insulation

 

Composite of Ceramic Fiber Blanket for Electric Arc Furnace Insulation

Ceramic Fiber Blanket for Electric Arc Furnace Insulation is made from high quality clay, high

purity alumina and silica oxides by spun or blown process.

 

Types of Ceramic Fiber Blanket for Electric Arc Furnace Insulation: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Blanket for Electric Arc Furnace Insulation also has difference, and they are suitable for different working temperatures.

 

Main Features of the Ceramic Fiber Blanket for Electric Arc Furnace Insulation

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Blanket for Electric Arc Furnace Insulation

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Blanket for Electric Arc Furnace Insulation Images

 Ceramic Fiber Blanket for Electric Arc Furnace Insulation

 

Ceramic Fiber Blanket for Electric Arc Furnace Insulation Specification

 

Type

STD

HP

HA

HZ

Classification   Temperature (°C)

1260

1260

1350

1430

Working   Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density    (kg/m3)

64,96,

64,96, 

64,96,

64,96, 

128,160

128,160

128,160

128,160

Shrinkage   on heating (%)

-3

-3

-3.5

3.5

(24 hours, density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal conductivity   by different temperature   (w/m.k) (density as 128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)   

  0.26(1200°C)

 0.31(1200°C)

Tensile   strength (MPa)

0.04

0.04

0.04

0.04

(density as 128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

 

FAQ of Ceramic Fiber Blankt for Electric Arc Furnace Insulation

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

Q7:Can you offers samples?

A:Of coures,samples are free but freight paid by the buyers.

Q8:What is the service life of your products?

A:The service life of different bricks is unlike.It also depends on your using condition and method.

 

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Q:How to keep ceramic fiber board?
Ceramic fiber laminated board belongs to high temperature resistant fiber board technology, and especially involves ceramic fiber board technology. It is made by using ceramic fiber as material. Its feature lies in that ceramic fiber is first made into ceramic fiber paper. 1. Multilayer ceramic fiber papers are stacked, pressurized and made into board. Binder layer is set every two layers of ceramic fiber paper one. 2. The thickness of the ceramic fiber paper one is 0.2-1.0mm. The thickness of binder layer is 2 0.5-3.0mm. The fiber diameter of ceramic fiber raw material is 1-5μm and the fiber length is 10-100mm. Ceramic fiber laminated board made by using the practical new program, has high density, strong tensile and impact resistant capability, good friction resistance performance, and certain flexibility, which is especially suitable for the sealing of the high temperature parts, the repair of furnace gaps, the backing lining of refractory materials, etc.
Q:What industries is ceramic fiber material applicable to?
Ceramic fiber material is applicable to the following industries: 1. Electrical equipment industry: wood-burning stoves, electric and heat insulation materials of electrical heating equipment, and sealing gaskets of all sorts of electrical components; 2. Glass and ceramic industries: industrial furnaces, the furnace body sealing, and molten and hot bending glass demoulding; 3. Petrochemical industry: thermal insulation of transmission lines and high-temperature pipelines. All these industries need to use the ceramic fiber material.
Q:What are the specifications of ceramic fiber rope?
Thickness: 1.5, 2, 3, 5, 6mm. Width: 20-900mm(Nickel chromium alloy wire, stainless steel wire and glass fiber are all reinforced.) Other specifications can be produced according to customers’ requests. Asbestos products have been acknowledged to be harmful to the human body and environment in recent years, and they are prohibited from production and have limited uses in the developed countries.
Q:What is the price of ceramic fiber backing board?
Besides the good quality of fibrous ceramic fiber cotton, the product made out of ceramic fiber board is very hard and resistant to wind erosion. Ceramic fiber backing board is light, easy to work, and it won’t expand after being heated. It can be sheared and curved optionally. Thus, it is an ideal energy-conservation material for furnace, pipeline, and other thermal insulation equipment. Here follows its advantages: 1、high compressive strength and long service life; 2、low heat capacity and conductivity; 3、hardness; 4、accurate size and flatness; 5、easy to be cut and installed; 6、excellent resistance to wind erosion; 7、continuous production, uniform distribution of fiber and stable performance.
Q:Does anybody know the specification of ceramic fiber composite material?
Generally, silicon carbide ceramics is single-phase, excluded from composite material. But silicon carbide ceramics can become fiber composite material, combined with various fiber (usually with carbon fiber or silicon carbide fiber); or it can make silicon carbide ceramics lamination composite material, combined with other laminated materials.; it can also make silicon carbide composite material, combined with other particles. Therefore, composite material must be a kind of material combined with one or more than one material/elements. Single silicon carbide ceramics is not composite material.
Q:What’s the difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket?
The difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket: refractory ceramic fiber material is a kind of lightweight and efficient heat preservation and heat insulation material. Its advantages are as follows: the volume and density of ceramic fiber as lining are low. Ceramic fiber lining is 75% lighter than lightweight insulating brick lining and 90%-95% lighter than lightweight castable lining. If fiber lining is adopted, steel structure load of furnace can be greatly reduced and the service life of the furnace can be prolonged. Heat capacity (heat storage) of ceramic fiber as lining is low: Heat capacity of ceramic fiber is about 1/10 that of lightweight and heat resistant lining and lightweight castable lining. Heat capacity of furnace lining material is proportional to the weight of the furnace lining. Low thermal capacity means that furnace absorbs less heat in the reciprocating operation and, at the same time, the speed of warming gets faster, which greatly reduces the energy consumption of the furnace temperature operation and control and especially plays a very significant role in energy saving effect in the starting-up and blowing-out of heating furnace. Thermal conductivity of ceramic fiber as lining is low: When the average temperature is 400℃, 600℃ and 1000℃, thermal conductivity coefficient of ceramic fiber as lining is less than 0.1w/mk, 0.15w/mk and 0.25w/mk respectively, which is 1/8 that of lightweight fireclay brick and 1/10 that of lightweight and heat resistant lining. Ceramic fiber as lining has prominent insulation performance. Ceramic fiber as lining is easy to construct: Expansion gap is not needed during the construction process. Construction personnel can start to work after basic training and construction technology has little effect on the heat insulation effect of lining.
Q:What is the standard of ceramic fiber board?
Ceramic fiber products use ceramic fiber as raw materials, and boast with such advantages as light weight, resistance to high temperature, good heat stability, low thermal conductivity and specific heat, resistance to mechanical shock, etc., they are used in the environment of high temperature, high pressure and easy abrasion.
Q:Who can tell me what the ceramic fiber density is?
The density of ceramic fiber module is generally within the range of 200-220. The earliest produced ceramic fiber module is made from ceramic fiber injection blanket, for the fiber of injection blanket is fine and short, making the expansiveness of the module made out of it relatively stable. While in recent years, considering the cost of production, most ceramic fiber modules are made from thread throwing blanket for it has large tensile force. Select the density and thickness of the ceramic fiber module according to the furnace body temperature, the thermal state of modules and the thermal atmosphere inside the furnace. If it’s just used as insulating layer, the density of 200kg/m3 is suggested.
Q:What is the material of ceramic fiber?
Ceramic fiber is a fibrous and light fireproof material with such advantages as light weight, resistance to high temperature, good heat stability, low thermal conductivity and specific heat, resistance to mechanical shock, etc., thus being widely used in such industries as machinery, metallurgy, chemical industry, petroleum, ceramic, glass, electronics, etc.
Q:What is the use of ceramic fiber rope?
Ceramic fiber rope is interweaved with quality ceramic fiber and light spinning via special process. Reinforcing materials, such as glass cellosilk and heat resisting alloy wire, can be added according to different temperature and situation, and play a role of thermal insulation. Ceramic fiber rope is applied to mechanical sealing of high temperature and high pressure, pump and valve. Applicable equipment: low pressure valve, high temperature pipe, furnace door, boiler, container door, cover sealing, etc. Applicable industries: chemical industry, chemical fiber, chemistry, paper-making, food, medicine, etc.

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