Ceramic Fiber Blanket for Electric Arc Furnace Insulation

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6 roll
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50000 roll/month

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Product Description:

Ceramic Fiber Blanket for Electric Arc Furnace Insulation

 

Composite of Ceramic Fiber Blanket for Electric Arc Furnace Insulation

Ceramic Fiber Blanket for Electric Arc Furnace Insulation is made from high quality clay, high

purity alumina and silica oxides by spun or blown process.

 

Types of Ceramic Fiber Blanket for Electric Arc Furnace Insulation: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Blanket for Electric Arc Furnace Insulation also has difference, and they are suitable for different working temperatures.

 

Main Features of the Ceramic Fiber Blanket for Electric Arc Furnace Insulation

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Blanket for Electric Arc Furnace Insulation

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Blanket for Electric Arc Furnace Insulation Images

 Ceramic Fiber Blanket for Electric Arc Furnace Insulation

 

Ceramic Fiber Blanket for Electric Arc Furnace Insulation Specification

 

Type

STD

HP

HA

HZ

Classification   Temperature (°C)

1260

1260

1350

1430

Working   Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density    (kg/m3)

64,96,

64,96, 

64,96,

64,96, 

128,160

128,160

128,160

128,160

Shrinkage   on heating (%)

-3

-3

-3.5

3.5

(24 hours, density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal conductivity   by different temperature   (w/m.k) (density as 128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)   

  0.26(1200°C)

 0.31(1200°C)

Tensile   strength (MPa)

0.04

0.04

0.04

0.04

(density as 128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

 

FAQ of Ceramic Fiber Blankt for Electric Arc Furnace Insulation

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

Q7:Can you offers samples?

A:Of coures,samples are free but freight paid by the buyers.

Q8:What is the service life of your products?

A:The service life of different bricks is unlike.It also depends on your using condition and method.

 

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Q:What is the price of ceramic fiber backing board?
The backing board of glass curtain wall usually refers to the decorating board installed behind the glass for such parts as block beam, connecting part and embedded part. Generally, it is 3-4mm aluminum-plastic board. It also can be single aluminum board or any other board. Considering that it stands no external force (eg. wind load), it can be freely installed. There is no strict quality requirement, but the only requirement is flatness in order to insure the beauty even under the sun. If the glass between glass curtain wall is color-glazed or coated, that is to say, transparency of glass is not so good, there is no need to install backing board.
Q:What is the feature of ceramic fiber gasket?
This product belongs to non-brittle material with high strength, accurate size, and good fireproofing &insulation effect. It can be multi-shaped according to the requirements of customers. And it can touch fire directly. Classified temperature is 1050-1600℃. tough texture and resistance to wind erosion no-gap furnace lining low heat storage and heat loss touch fire directly fine construction and installation excellent resistance to heat shock high compressive strength and long service life effective sound absorption
Q:Who knows well about which is better in thermal insulation between aluminum silicate ceramic fiber cotton and asbestos?
Certainly the asbestos has better thermal insulation effect. External wall insulation rock wool board is specially designed and manufactured for the buildings’ external wall insulation thin plastering system, and it applies to external wall insulation, energy conservation and renovation of the newly-built or existent buildings with compact structure of the concrete or brick wall as the basic foundation. External wall insulation rock wool board is dedicated to external wall insulation. As superior incombustible, fireproof and thermal insulation material, it has the advantages of higher compression resistance and tensile strength, lower hygroscopicity, good dimension stability with no thermal expansion or shrinkage, and ageing resistance. It can adapt to the external wall system, and provide many properties of effective thermal insulation and energy conservation, fire protection and extreme climate protection for buildings. Rock wool is incombustible, and won’t give out heat or toxic fumes. It can cut off the flame spread in an effective way when fire occurs. It has superior fire resistance. With superior thermal insulation and heat-shielding performance, it is capable of increasing the thermal resistance of the building envelope, reducing buildings heating and air-conditioning energy consumption, and saving energy and reducing emission. It doesn’t produce corrosion to metallic materials like carbon steel, aluminum (alloy), copper, or all kinds of building components either. It has physical properties of efficient sound absorption, noise reduction and elastic damping. With low hygroscopicity and ageing resistance, it can keep long-term stability. It is also lightweight, and easy to cut, saw and install.
Q:What are the ceramic fiber products?
Ceramic fiber is produced by double needling technique and is widely used in high and low temperature environment. According to the different manufacturing technique used in market, ceramic fiber blanket is usually divided into two kinds. One is thread throwing blanket, and the other is injection fiber. 1. The diameter of the fiber filaments: Thread throwing fiber is much coarser. Thread throwing fiber is generally 3.0-5.0;micro;m; Injection fiber is generally 2.0-3.0;micro;ml. 2. Fiber length: Thread throwing fiber is much longer. Thread throwing fiber is generally 150-250mm. Injection fiber is generally 100-200mm. 3. Coefficient of thermal conductivity: Injection blanket is superior to thread throwing blanket because of its thin fiber. 4. Tensile and flexural strength: Thread throwing blanket is superior to injection blanket because of its coarse fiber. 5. Application of making ceramic fiber block: It is superior to injection blanket because the fiber of thread throwing blanket is much coarser and longer. Injection fiber blanket is easy to be broken and torn during the process of block production folding, while thread throwing fiber blanket can be tightly folded and cannot be easy to damage. The quality of the block will directly affect the quality of the lining. 6. The vertical layer spread application of large pieces of blankets such as heat recovery boiler: Thread throwing blanket has better tensile resistance and is more durable due to its coarse and long fiber filament, so thread throwing blanket is superior to injection blanket.
Q:What are the features of ceramic fiber module?
It has good chemical stability; excellent thermal stability and good elasticity. When ceramic fiber module is in a state of prepressing and after the furnace lining is completed, the expansion of the ceramic fiber module makes lining seamless and can compensate the shrinkage of fiber lining so as to improve the heat-insulating performance of fiber lining. The overall performance is good; It possesses excellent thermal stability and thermal shock resistance; Ceramic fiber module is quickly installed. The anchoring parts are set on the cold face of wall lining to reduce the requirements of anchoring parts materials.
Q:What is the feature of ceramic fiber washer?
Here follows the product features: 1) Continuous use temperature can reach 1000℃ while short time using temperature is up to 1260℃. 2) It is highly resistant to acid-base corrosion and erosion of molten metal (eg. aluminum and zinc). 3).It is good in high temperature strength and thermal insulation properties (please refer to physical and chemical indicators.) 4) It is better in electricity insulation than glass fiber. 5) It is non-toxic, harmless and odourless.
Q:What is ceramic fiber felt?
Ceramic fiber, called ceramic fiber felt for short, is a kind of refractory material using high temperature resistance (such as flint clay). Fibrous material produced by air compression injection after electric arc fusion is also called ceramic fiber cotton. Ceramic fiber cotton can be used to make all kinds of ceramic fiber products. The content of AI2O3 in domestic ceramic fiber felt is 62% and 45% respectively. The operating temperature of the former and the latter is 1150-2000℃ and 1000℃ respectively. According to the different binders used in ceramic fiber felt, ceramic fiber felt is divided into hard ceramic fiber felt (aluminum phosphate as its binder), soft ceramic fiber felt(latex, polyaluminum chloride, sodium silicate and methylcellulose as its binder, latex--- aluminum phosphate composite binder) and wet ceramic fiber felt (ludox as binder). According to the performance of the ceramic fiber felt and the temperature of the heating furnace, hard felt can be used on hot face zone of furnace wall. The size of the ceramic fiber products is 600 x 400 x 20 (10) mm. Hope it is helpful to you.
Q:What’s the difference between the ceramic fiber and glass fiber?
Both of them are inorganic nonmetallic material and silicate. They can be used as structural material focusing on mechanical properties and functional material focusing on characteristics of light, electricity, sound and magnet, etc. Their main difference lies in the operating temperature: the glass wool is less than 300℃, while the ceramic fiber can reach up to 1000℃.
Q:What are the specifications of ceramic fiber blanket?
Ceramic fiber blanket Double needling thread throwing blanket of ceramic fiber Product description: white color, regular size, set fire resistance, heat insulation, thermal insulation in one. Do not contain any binder. Maintain good tensile strength, toughness and fiber structure during the long-term use in neutral and oxidizing atmosphere. Temperature resistance is 950-1400℃. Ceramic fiber injection fiber blanket Product description: good chemical stability; good thermal stability; good tensile strength; low thermal conductivity; low thermal capacity; good sound-absorbing and noise reduction performance. Typical application: the high-temperature heat insulation of aerospace, steel and petrochemical; fire protection and heat insulation of military equipment; heat insulation of industrial furnace, wall lining and backing lining of heating devices; heat insulation of high temperature devices; heat insulation of high temperature pipes; thermal insulation and fireproofing of electronic components; high-temperature gasket and raw materials of module and folded pieces.
Q:What is the standard of ceramic fiber?
There are no particular standards. The specifications of ceramic fiber products: 5 x 5mm-200 x 200mm; Special specifications or all kinds of non-standard products can be made according to customers’ requirements.

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