Ductile Iron Casting Silicon Carbide Ceramic Filter Plate
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 300 pc
- Supply Capability:
- 5000000 pc/month
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1.Description of Ceramic Foam Filter :
Silicon carbide ceramic foam filters are mainly designed to improve the quality of iron castings. The filter can effectively remove non-metallic inclusions slag and dross from the molten metal stream.
2.Main features of Ceramic Foam Filter:
◆ Excellent thermal shock resistance
◆ Good strength under high temperature
◆ Improving casting quality
◆ Reducing turbulence in gating system
◆ Tailored sizes as customers requirement
3. Ceramic Foam Filter Images:
4. Ceramic Foam Filter Technical Parameters
There are four kinds of ceramic foam filter according to different usages.
They are Silicon Carbide Ceramic Foam Filter, Zirconia Ceramic Foam Filter, Alumina Ceramic Foam Filter, Magnesia Ceramic Foam Filters.
Application
Grey iron casting, ductile iron casting, precious metals casting
Copper casting, bronze casting, brass casting
5.FAQ
We have organized several common questions for our clients,may help you sincerely:
① How about our ceramic fiber products?
A world class manufacturer & supplier of ceramic fiber product is one
of the large scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 80000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirement.
②How to guarantee the quality of the products?
We have established the international advanced quality management system every link from raw material to final product we have strict quality test; We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.
- Q: The ultrasonic wave of ceramic filter is not good. What's going on?
- In ancient China, filtration technology was applied to produce paper made from plant fibers in 200 bc. The paper method was improved in AD 105. He wandered in dense in papermaking during plant fiber pulp fine bamboo. Water curtain gap filtration, a thin layer of wet pulp stay on the bamboo surface, after drying into paper.
- Q: The ceramic filter suddenly did not smoke, and later he was all right. What's the reason?
- The size of ceramic filter is generally on both sides of the vacuum tank, such as 50 square meters with 5 square meters of ceramic filter / ring ceramic filter plate combination (possible), there are 10 discs, the ceramic plate left a vacuum tank on the left of the 5 disc for filtration, vacuum filtration tank for the ceramic plate on the right right of the 5 disc. If a vacuum system temporarily fails, it may cause poor suction, no suction, and a normal operation at the other end.
- Q: The ceramic filter plate is broken. What will happen to the vacuum pump?
- If it is found that the ceramic plate is broken, it should stop in time to replace the broken ceramic plate. Ceramic filter is produced by vacuum suction vacuum pump to the pulp in the water through the ceramic plate away, the surface aperture ceramic plate for several microns, so it can intercept the cake on the ceramic plate on the surface, if the ceramic plate is broken, a hole is a few millimeters, when the vacuum suction pump when they go together along with the pulp pump.
- Q: What are the poor filtration effects of vacuum disc filters?
- The spindle speed is slow, the formation time of growth in the area of vacuum filter cake, production capacity increased gradually, but because the unit time of grout thickness and spindle speed slow is proportional to, so the ceramic filter capacity in a range of showing the highest.On the other hand, as the spindle speed slows down, the thickness of the slurry is thickened, and the moisture of the concentrate is also affected. For viscous material, ceramic filter with ceramic plate to work as filter media, when the cake is formed gradually into the porous filter medium filter cake itself, and the cake is not easy to form a viscous material, forming a dry cake appearance does not slow, the spindle speed is easy to reduce the water content of concentrate. Similarly, the spindle speed is accelerated, the cake formation time in the vacuum zone is shortened, and the slurry thickness is reduced, and the material can be improved for the easy molding material. But the spindle speed is too fast to be cleaned after each cycle of the ceramic plate. As for the viscous material, the cake is difficult to form after the spindle speed increases, and it will affect the capacity. Therefore, the use of ceramic filter should focus on the inherent nature of the concentrate to explore the best spindle speed.
- Q: What are the materials that make up the ceramic mold?
- At present, the commercialized porous ceramic membranes are mainly composed of 3 types: flat plate, tubular and multi channel. Flat film is mainly used for small-scale industrial production and laboratory research. The tubular membrane is combined with rice to form a heat exchanger similar to a column tube heat exchanger, which can increase the loading capacity of the membrane, but is gradually withdrawn from industrial application due to its strength problem. The size of the applied ceramic membrane usually adopts a multi channel configuration, that is, a plurality of channels are distributed on a circular cross-section, and the number of general channels is 7, 19 and 37. The main business of the inorganic ceramic membrane preparation technology: using solid particle sintering preparation carrier and microfiltration membrane by sol-gel method in the preparation of ultrafiltration membrane: glass membrane by phase separation method: using special technology (such as chemical vapor deposition, electroless plating, etc.) the preparation of microporous membrane or dense membrane. Its basic theory involves colloid and surface chemistry, material chemistry, solid state ion science, material processing and so on.
- Q: The working principle of ceramic filter
- The working principle and mechanism and the shape of ceramic filter disk vacuum filter is similar to that in the pressure under the action of suspension by filtration medium, particles are trapped cake is formed at the surface of the medium, and the liquid through a filter medium outflow, reached the purpose of solid-liquid separation. The difference is that the filter medium of ceramic filter plate with microporous capillary effect, the capillary force in the pores is larger than the vacuum force applied to microporous keep full liquid state, no matter under what circumstances, the ceramic filter plate does not allow air through, because there is no air through solid-liquid separation, low energy consumption, vacuum a high degree of.
- Q: The vacuum degree of the ceramic filter is normal and the cake water is large
- The concentration, particle size and mud content of the raw materials are not suitable for or due to changes, which are no longer suitable for dehydration using ceramic filters
- Q: Microporous ceramic filter plate cleaning
- For the use of a long time, the method 1, the effect is still no significant improvement, that is how to plug the ceramic filter plate regeneration? The ceramic filter plate with uneven or non sucking slurry can be removed, and oxalic acid or other acid liquid with certain concentration and certain temperature can be taken together to dredge the microporous of the ceramic filter plate. (do not recommend sulphuric acid)
- Q: The vacuum degree of the ceramic filter is normal and the cake water is large?
- The vacuum degree of the ceramic filter is normal at about -0.08MPa. Under normal circumstances, the water content of the filter cake treated with a ceramic filter is about 10%, and the moisture content of the tail filter cake is about 15%. The water content of the filter cake increases with the increase of water content in the ceramic filter.
- Q: What is the reason that the whole ceramic filter does not attract ore?
- After the joint cleaning, 0~2 hours of suction effect may be good, 2~4 may drop slightly, 4 hours later will become worse and worse, or even suck. This case should first check the backwash water pressure (instantaneous maximum pressure should not be less than 0.08MPa) is to meet the requirements, should also advance down (to ensure normal and ultrasonic cleaning combined with nitric acid dosage sufficient) and prolong the cleaning time.
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Ductile Iron Casting Silicon Carbide Ceramic Filter Plate
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 300 pc
- Supply Capability:
- 5000000 pc/month
OKorder Service Pledge
OKorder Financial Service
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