Rotary / Shaft / Round Kiln Calcined Bauxite

Rotary / Shaft / Round Kiln Calcined Bauxite

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Loading Port:: China main port

Payment Terms:: TT OR LC

Min Order Qty:: 25 m.t.

Supply Capability:: 2000 m.t./month

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Packaging & Delivery

Packaging Details:	By wooden, loaded into containers.
Delivery Detail:	60 - 120 days

Specifications

It can work both continuously and in batch
Lowest fuel consumption
Lowest power

New Prefabricated Kiln

For quick and easy installation on flat concrete floor, very compact with latest prefab kiln technology incorporated.

The prefabricated kiln is a small or medium size kiln which is fabricated in our factory and delivered in separate modules to be joined at the site.

To reduce the investment and operation cost, we built the prefabricated kiln with suspended kiln wall, which is supported by steel structure. Thus the wheel of the kiln car will be exposed in the atmosphere, the working tempeature of wheel is designed around 80°C and the requirement for lubrication will be much less.

The Unique Waste Heat Utilization system provides less power requirement and less fuel consumption.

The main parameters of one new concept kiln with daily output of 100T to be executed in 2010 are given as below for reference only:

The designed sintering temperature: 1,670°C;
The designed limiting temperature: 1,800°C;
Output: 100T/day;
Total length: 40m (net width: 4.6m);
Product: Calcined Bauxite, Synthetic Mullite, Homogenized Materials (Synthetic Mullite, Synthetic Corundum, and so on);
Fuel: Coal gas
Fuel consumption: 30,000~33,000Nm3 of coal gas per day (its heat calorie value is about 2,700Kcal/Nm3), which is equivalent to 900Kcal per kg of calcined bauxite (Al2O3: 80~93%) at sintering working temperature between 1,650~1,670°C
Power consumption: 35~45 KWH
Firing period: 120 hours
Long firing time generating more corundum phase and few glass phase

Rotary / Shaft / Round Kiln Calcined Bauxite

Q:What are the main characteristics of the sic refractories?: The physical properties of SiC refractories include structural properties, thermal properties, mechanical properties, usability and job performance. The structural properties of refractory include porosity, bulk density, water absorption, air permeability, an the distribution of pore size. The thermal properties of refractory include thermal conductivity, thermal expansion coefficient, specific heat, heat capacity, thermal diffusivity, and thermal emission rate. The mechanical properties of refractories include withstand voltage strength, tensile strength, anti bending strength, torsional strength, shear strength, impact strength, abrasion resistance, creep resistance, adhesive strength, and elasticity modulus. The usability of refractories include refractoriness, load softening temperature, linear?change?on?reheating, thermal shock resistant performance, slag resistance, acid resistance, alkali resistance, hydration resistance, corrosion resistance to CO, conductivity, and inoxidizability.

Q:What kind of refractory bricks material is best?: 1, high alumina brick: The content of Al2O3 is more than 75. The refractoriness is higher than the clay brick. It has good resistance to acid, alkali and erosion and is suitable for cement kiln calcining zone and other places. It has long operation life, but the price is high. 2. dolomite?brick: Formation of coating has good performance, good corrosion resistance, but f-CaO is contained in bricks. It is hydratable and difficult to transport and keep, so it is less used in the production. 3. magnesia-chrome bricks: It has good formation of coating and is used for burning zone. The disadvantage is poor thermal shock resistant performance. Besides, positive Hexavalent Cr is highly toxic. Countries that produce and use magnesia-chrome bricks gradually decrease on the international. Now production units using this brick should find alternatives as soon as possible. 4. spinel brick: It is often used in transitional zone and has good seismic performance, good reduction resistance, but refractoriness is a little bit poor. 5. anti-stripping brick: This brick contains a small amount of ZrO. Martensite phase transformation happens to form thin crack during temperature-rise period. It has strong alkali?resistance, anti-stripping performance and good slag resistance. 6. phosphate brick: It has low refractoriness, but it has strong strength and good shock resistance. It is often used in grate?cooler, hot kiln hood, etc. 7. carborundum brick: It has high temperature resistance(1800 degree, softening temperature under a fixed load is 1620-1640), small coefficient of thermal expansion, high cold-resistance heat-resistance, abrasion resistance. It is suitable for cooling zone and kilneye. 8. silmo brick: It has good thermal shock resistance, high strength, good abrasion resistance, and is suitable for transitional belt.

Q:What types does soft fire prevention materials have?: Species: Finishing fire retardant paint, component fire retardant coating, fire-resistant coating for steel structure and othe kinds of fire retardant coating. Flame retardant plastics and its products, textiles, building materials, flame retardant fabric and exterior wall thermal insulation system products, floor materials, such as various types of fire prevention materials;Fire prevention board, fire doors, fire resistant window frame.

Q:Who knows what material is in the center of fireproof rolling curtain?: Material and the type high silica cloth as curtain, side rails, with galvanized steel in its end and stainless steel two kinds of materials with double curtain in the end I hope my answer can help to you

Q:Firing high temperature kiln of refractory and internal temperature being as high as 1600 ℃, metal heat exchanger can't use, how to do?: 1>3>。 When metal heat exchanger is in 700 ℃, it must process high temperature protection, mixed cold wind or cold blast to protect heat exchanger. So this will waste a lot of energy; The comparison of high temperature resistant ceramic heat exchanger using temperature is 1350 ℃ to 1450 ℃; metal heat exchanger using temperature 700 ℃; heat utilization comparison of ceramic heat exchanger can be placed in 1350 ℃ or higher (highest available to 1450 ℃); the oxidation resistance, a very short time will burn out;2 >, waste heat recovery rate is high. Replacing the metal heat exchanger in high temperature and corrosion environment; Comparative ceramic heat exchanger can be used under the condition of 1350 ℃ for a long time. Let's make a comparison, if it is a refractory material industry. <, ceramic heat exchanger is simply won't appear, under the condition of equal to ceramic heat exchanger using, energy saving effect is best, can exchange for the high temperature. <. Ceramic heat can be placed on the nearest of exchanger flue outlet . <, and metal heat exchanger put in place contrast to the ceramic heat exchanger. In the process of using metal heat exchanger, if this situation happens, you can consider the ceramic heat exchanger. Temperature difference is between 650 ℃ to 750 ℃. If the metal heat exchanger is placed in normal place where ceramic heat usually put;The service life comparison: since ceramic heat exchanger with high temperature resistance, this partly replace metal heat exchanger. What's more, energy-saving rate is also different. Metal heat exchanger can be placed in 700 ℃ or less;4 >, corrosion resistance, its application effect is very different. So the metal-heat-exchanger's heat-resistant temperature is high and the service life is the countless times of metal heat exchanger. The place with highest temperature does not need high temperature protection.

Q:Where is the development of refractory industry?: Continuous casting system varieties used in refractory materials include: (1) ladle refractories -- ladle lining, permanent lining, ventilation components; (2) tundish refractories -- linings and coatings, insulation board, cover; (3) functional refractories -- non oxidation casting with long nozzle, immersion nozzle, stopper, sliding gate; (4) purifying molten steel with ceramic purifier, slag dam, alkaline coating and horizontal continuous casting for separating ring gate, etc..

Q:what is the material of fixed first rate fire resistant window?: Fixed first rate fire resistant window is produced by the steel sash windows, steel casement, fireproofing glass. Fireproof windows, is composed by steel window frame, steel casement, fire-proofing glass. it refers to the window which can isolate and stop the fire spreading. The fire window product is named after the main material of window frame and the window casement, window frames is made of steel, casement is made of wood or the sash frame is made of wood and the casement is made of fire window.

Q:What kinds of fireproof and fire retardant materials are there?: It is the fire rating.fire retardant material is not completely fireproof. It is time-limited.

Q:how is the high-temperature flame-retardant fibre board?: The market is mainly divided into three kind of fiber. Density fiberboard, medium density fiberboard, high density fiberboard. Density fiberboard: It is rolled timber sheet made of wood shaving material produced by timber or non timber fiber that is added with or without glue or auxiliary material. A density of less than 450 kg / cubic meter, the larger fiber particles, the internal structure is not homogeneous, relatively lack of strength, lighter weight. MDF: use wood fiber or other plant fiber as material, added with glue. A sheet pressed at high temperature and pressure. A density between 450-880 kg / cubic meter, fiber particles is moderate, well proportioned internal structure, greater strength, moderate weight. HDF: Use wood fiber or other plant fiber as material, added with glue. A sheet pressed at high temperature and pressure. Its density is about 880 kg / cubic meter, small fiber particles, well proportioned internal structure, greater strength, greater weight. there are also artificial boards such as chipboard and melamine board in the market, generally used for making furnitures. the thickness of fiberboard that is produced and controlled more flexibly, is generally 5 per cent (general bulk price of 30 yuan per square meter), 9 cm (50 yuan), 18 cm (100), 25 cm (120), etc. There are thicker. However, proper deviation is acceptable. The board is usually thicker or thinner than the specified thickness. For example, It is only 16mm when specified 18mm.

Q:Who knows which chrome refractories produced by the Henan refractory plant can be used for continuous casting?: Chrome drainage sand can be used for coupling process there are many manufacturers do it, this is mainly a lot of chrome, chrome iron ore mainly refers to the drainage sand, adding ladle material amount regulator performance guide. Drainage sand as filling material of ladle bottom nozzle, one hand can be sintered at low temperature, to avoid joining the molten steel drainage sand floating accident, on the other hand, in the high temperature and long time refining steel surface can not meet the state of sintering is too thick, otherwise it will affect the automatic pouring rate, Hua Heng worth a try I'm not favored, my sky is the wind or rain rainbow you hate yourself in the manipulation of really useless emotional heart to still ache for breaking up before the sorry shuttle time in the moving picture of the clock in the opposite direction when the initial time begins to move back to love you

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