Rotary / Shaft / Round Kiln Calcined Bauxite

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Loading Port:
China main port
Payment Terms:
TT OR LC
Min Order Qty:
25 m.t.
Supply Capability:
2000 m.t./month

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Packaging & Delivery

Packaging Details:By wooden, loaded into containers.
Delivery Detail:60 - 120 days

Specifications

It can work both continuously and in batch 
Lowest fuel consumption 
Lowest power

New Prefabricated Kiln

 

For quick and easy installation on flat concrete floor, very compact with latest prefab kiln technology incorporated.

 

The prefabricated kiln is a small or medium size kiln which is fabricated in our factory and delivered in separate modules to be joined at the site.

 

To reduce the investment and operation cost, we built the prefabricated kiln with suspended kiln wall, which is supported by steel structure. Thus the wheel of the kiln car will be exposed in the atmosphere, the working tempeature of wheel is designed around 80°C and the requirement for lubrication will be much less.

 

The Unique Waste Heat Utilization system provides less power requirement and less fuel consumption.

 

The main parameters of one new concept kiln with daily output of 100T to be executed in 2010 are given as below for reference only: 

  • The designed sintering temperature: 1,670°C;

  • The designed limiting temperature: 1,800°C;

  • Output: 100T/day;

  • Total length: 40m (net width: 4.6m);

  • Product:  Calcined Bauxite, Synthetic Mullite, Homogenized Materials (Synthetic Mullite, Synthetic Corundum, and so on);

  • Fuel:  Coal gas

  • Fuel consumption:  30,000~33,000Nm3 of coal gas per day (its heat calorie value is about 2,700Kcal/Nm3), which is equivalent to 900Kcal per kg of calcined bauxite (Al2O3: 80~93%) at sintering working temperature between 1,650~1,670°C

  • Power consumption: 35~45 KWH

  • Firing period: 120 hours

  • Long firing time generating more corundum phase and few glass phase

Rotary / Shaft / Round Kiln Calcined Bauxite

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Q:What is acid refractory material?
Many kinds of refractory materials, usually by refractoriness level is divided into ordinary refractory materials (1580 to 1770 DEG C), advanced refractories (1770 to 2000 DEG C) and special refractories (more than 2000 DEG C); according to the chemical characteristics into acid refractory material, refractory materials and basic refractory materials. In addition, there are refractories for special occasions. Acid refractory with silicon oxide as the main component, are commonly used in brick and clay brick. Silica is silica containing more than 93% silica products, raw materials used in silica, silica and other waste, the acid resistance of slag erosion ability, high load softening temperature, volume shrinkage after repeated burning, or even a slight expansion; but it is vulnerable to the erosion of basic slag, low thermal shock resistance. The brick is mainly used for thermal equipment of glass furnace, coke oven, acid furnace etc.. Clay brick with refractory clay as the main raw material, containing 30% to 46% of alumina, weak acid refractory material, heat shock resistance, resistance to acid slag, widely used. Neutral refractory is mainly composed of alumina, chromium oxide or carbon.
Q:What is the limit of fireproof rolling shutter?
According to the national standard 14102-2005 GB standard, the provisions of 14102-2005 GB specify that: According to provision 14102-2005 GB: If fire resistance limit of fire resisting shutter is no less than 3 hours, it is AAA fireproof rolling shutter. Therefore, the fire resistance limit of AAA grade fireproof rolling shutter should be 3 hours.
Q:What is the fireproofing requirements of external wall thermal insulation materials?
According to the "building external wall insulation fire barrier zone technical regulations" to be published: it is not less than the level B2. But before the procedure was published, it should be strictly implemented the document, level A is the best, I hope to help you, hope to adopt
Q:Does anyone know what is a lightweight refractory material?
Heat preservation and insulation layer used only for Thermal Equipment has poor wear resistance, loose organization and high porosity(40%~85%) . The definition of light refractory material: low thermal conductivity, good performance in thermal insulation , weak mechanical strength, low volume density(generally below 13).
Q:What is the upper temperature limit for refractory materials?
The key depends on what refractories you use
Q:What are the advantages and disadvantages of new external wall fireproof and thermal inuslation matertials?
Advantages: 1)Low requirements on the waterproof, weather resistance and other technical indicators. The dry wall and gypsum plastering mortar, etc. can meet the requirements and can be easily obtained; 2) The inner insulation material are separated by the floor, and construct within a height of only a storey , without erecting scaffold ; 3) In the hot summer and cold winter or hot summer and warm winter area, the inner insulation meets the requirements; 4) The glass beads overcome the shortcomings of expanded perlite, like, large amount water absorption, easy powdering, big volumetric shrinkage in the slurry mixing process, easily leading to post-insulation product performance degradation and hollowing, cracking, and also make up for the defects of polystyrene particles organic materials, like, flammable, poor fire performance, producing harmful gas at high temperatures and anti-aging, poor weather resistance, poor workability and large rebound in construction, ect. Disadvantages of external wall insulation : 1) Since the ring beam, slab and column structure would cause thermal bridges, leading a greater heat loss; 2) It is of low intensity, high water absorption, easy to shrink and crack. The insulation system is prone to cracking, leaking or loss and other common quality problems, especially it is easy to crack at the seams, thus being difficult to exsit as long as the building. 3) It is inconvenient for the users to redecorate and hang ornaments; 4) It takes up indoor used space;
Q:What are the requirements when producing fireproof materials by kaolin?
. Kaolin are kaolinite crowded mineral composed of tiny flakes tubulose, lamellar smaller than 2 microns. it is composed of kaolinite, dickite, pearl stone, halloysite etc. I chemical formula of which is AL2O3-2SiO2-2H2O, the main mineral component is kaolinite and halloysite. Except kaolinite and halloysite there are other minerals montmorillonite, illite, pyrophyllite, quartz and feldspar associated. kaolin contains large amounts of the chemical composition AL2O3, SiO2, and a small amount of Fe2O3, TiO2, and small amounts of K2O, Na2O, CaO and MgO, etc. white pottery is made of kaolin and is now internationally accepted scientific name --Kaolin, derived from the eastern suburb of Jingdezhen high-Village side of the mountain kaolinite. kaolin plasticity, cohesiveness, certain dry strength, sinterability and whiteness after burning, making it the main raw material for ceramic production;. white, soft, highly dispersed, adsorption and chemical resistance with other excellent process performance, it has been widely used in the paper industry as well as industrial sectors such as agriculture and defense cutting-edge technology in the field of rubber, plastics, refractories, petroleum refining . according to the purpose and need, it can be processed, treated and purified, they can be used to produce activated clay.
Q:What are the chemical composition of refractory cement?
Calcium aluminate prepared by calcining as the main component. Aluminate cement takes bauxite and limestone as raw materials, alumina content of about 50% as the clinker. And it is a hydraulic cementing material made by grinding. Refractory cement is also known as aluminate cement.
Q:Development trend of refractories
Mullite Matrix clinker. There are higher requirements of kaolin and refractory annded life, it should be able to grind medical industrial raw materials alumina, vacuum extrusion molding, high temperature roasting and smelting from unshaped refractory material a good thermal mechanical properties in the kiln and has good application prospect; 2, Dong Qingshi clinker. With kaolin and magnesia as raw materials, wet grinding, vacuum extrusion, and then high temperature calcination, furniture has a very good prospect; 3, magnesium calcium sand. Because of the development of clean steel, low carbon steel, high oxygen steel and stainless steel, the basic importance of free calcium oxide refractories is supported; 4, fused eutectic composite. Bauxite based fused corundum, bauxite based fused mullite, bauxite based fused mullite zirconia, fused corundum zirconia fused zirconia, Magnesium Oxide and other materials have been developing rapidly; 5, high density spherical hollow mullite aggregate. The wall thickness of the shell of the 0.2 - 1.5 - 5 mm, diameter 40 mm, smooth surface, can not be uniform, spherical shell, this may be a double, a prominent part of the surface can be dense, can also be used for hollow casting material, not only can improve the insulation performance of the material, in order to reduce the volume density. Instead of destroying its strength.
Q:What is the the best matching ratio of refractory cement?
The ratio of cement and sand is about 30 per cent. Properties and Applications of refractory mortar: 1, Good plasticity and easy construction; 2, High bonding strength and strong corrosion resistance; 3, Relatively high refractoriness up to 1650 ℃ ± 50 ℃; 4, Good slag corrosion resistance; 5, Good thermal peeling. Refractory mortar is mainly used in coke ovens, glass furnaces, hot blast furnace and other industrial furnaces. Applied industry: Metallurgy, building materials, machinery, petrochemicals, glass, boiler, electric power, steel, cement, etc. And refractory cement is also known as aluminate cement. Aluminate cement takes bauxite and limestone as raw materials, alumina content of about 50% as the clinker. And it is a hydraulic cementing material made by grinding. Refractory cement is also known as aluminate cement. Aluminate cement is often yellow or brown or gray. The main mineral of aluminate cement is mono calcium aluminate (CaO · Al2O3, abbreviated CA) and other aluminates, and a small amount of dicalcium silicate (2CaO · SiO2), etc. It is a special cement.

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