DUCTILE IRON PIPES K8 DN1600

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.

Q:How can stainless steel pipes and ductile iron pipes be joined?: The utility model can be connected with a wide range flange joint or a wide range flexible joint

Q:What is the expected joint deflection capability of ductile iron pipes?: The expected joint deflection capability of ductile iron pipes is typically around 2 to 5 degrees per joint, allowing for flexibility and accommodating slight changes in alignment during installation and operation.

Q:What is the difference between a PE fire hose and a ductile iron pipe?: Cast iron pipe: cast pipe made of cast iron. Cast iron pipes are used for water supply, drainage and gas transmission lines. They include cast iron pipes and pipe fittings. Labor intensity is small. According to the casting method, it is divided into continuous cast iron pipe and centrifugal cast iron pipe, in which the centrifugal cast iron pipe is divided into sand mould and metal type two kinds. Divided into gray cast iron pipe and nodular cast iron pipe according to different material. According to the interface form, it is divided into flexible interface, flange interface, self anchored interface, rigid interface and so on. Among them, the flexible iron pipes rubber sealing ring; flange interface cast iron pipe flange fixed in the rubber pad, the flange gasket sealing; rigid interface cast iron pipe socket is large, straight pipe is inserted, sealed with cement, this technology has been basically eliminated.

Q:Do ductile iron pipes require internal linings or coatings?: Ductile iron pipes do not typically require internal linings or coatings. Ductile iron is known for its inherent corrosion resistance, which is primarily due to its composition and microstructure. The iron in ductile iron pipes is treated with magnesium, resulting in the formation of graphite nodules that give the material its ductile properties. This microstructure also provides a protective layer on the surface of the pipe, which helps to prevent corrosion. Additionally, ductile iron pipes have been used for several decades without the need for internal linings or coatings, proving their durability and resistance to corrosion. The smooth interior surface of ductile iron pipes also helps to minimize friction and maintain efficient flow rates. However, in certain cases where the conveyed fluid is highly corrosive or abrasive, or if the water quality is aggressive, internal linings or coatings may be recommended. These linings or coatings can be applied to protect the pipe from chemical attack or to prevent the leaching of iron into the water supply. Ultimately, the decision to use internal linings or coatings on ductile iron pipes depends on various factors such as the specific application, water quality, and local regulations. Consulting with professionals in the field, such as engineers or pipe manufacturers, can provide more tailored advice for specific scenarios.

Q:Are ductile iron pipes resistant to seismic events?: Yes, ductile iron pipes are generally resistant to seismic events. Ductile iron is a type of cast iron that is known for its high strength and durability. It has the ability to withstand significant external forces, including those caused by seismic events such as earthquakes. Ductile iron pipes are designed to be flexible and can absorb and dissipate the energy generated by seismic waves. This flexibility allows the pipes to withstand ground movements and vibrations without breaking or cracking. Additionally, the joints of ductile iron pipes are designed to provide some degree of flexibility, which further enhances their resilience against seismic events. Moreover, ductile iron pipes are constructed with thick walls, providing them with a high level of structural integrity. This strength makes them less susceptible to damage during seismic events and helps maintain the flow of water and other fluids even under extreme conditions. However, it is important to note that the resistance of ductile iron pipes to seismic events can also depend on various factors such as the magnitude and proximity of the earthquake, the quality of installation and maintenance, and the specific design considerations for the pipeline system. Therefore, it is crucial to ensure that proper engineering and construction practices are followed to maximize the resilience of ductile iron pipes in seismic-prone areas.

Q:How does ductile iron pipe perform in corrosive soils?: Due to its inherent corrosion resistance properties, ductile iron pipe demonstrates exceptional performance in corrosive soils. This is attributed to its unique composition of iron, carbon, and other elements that enhance its durability and resistance to corrosion. A key feature of ductile iron pipe is its protective lining, which is either cement mortar or a special epoxy coating. This lining acts as a barrier between the corrosive soil and the pipe, preventing direct contact and corrosion. Furthermore, compared to other materials like steel, ductile iron pipe exhibits higher resistance to external corrosion. It can withstand the chemical reactions caused by acidic or alkaline soils and remains unaffected by the corrosive elements present in the ground. This quality makes it an ideal choice for installation in highly corrosive soil areas. Moreover, ductile iron pipe has a long service life, further contributing to its performance in corrosive soils. Its durability and resistance to corrosion ensure that it can withstand the challenges posed by corrosive soils for several decades without significant degradation. In conclusion, ductile iron pipe excels in corrosive soils due to its protective lining, resistance to external corrosion, and long service life. Its ability to withstand the harsh conditions presented by corrosive soils makes it a reliable and durable choice for various applications such as water distribution, sewage systems, and industrial pipelines.

Q:Can ductile iron pipes be used for underground steam distribution systems?: Ductile iron pipes are well-suited for underground steam distribution systems. They belong to the cast iron family, but have been treated with magnesium to enhance their flexibility and resistance to cracking. Consequently, they can endure high pressure and temperature conditions, making them ideal for underground applications like steam distribution systems. The strength and durability of ductile iron pipes are remarkable, allowing them to withstand the extreme conditions associated with steam distribution. Moreover, their corrosion resistance properties make them a dependable choice for long-term use in underground environments. Nevertheless, it is essential to apply proper insulation to prevent heat loss and ensure the efficiency of the steam distribution system.

Q:What is the weight of ductile iron pipe compared to other pipe materials?: Ductile iron pipe is generally heavier compared to other pipe materials. Its weight can vary depending on the size and thickness of the pipe, but generally, ductile iron pipe is denser and has a higher weight per unit length compared to materials like PVC, HDPE, or steel. This higher weight of ductile iron pipe is primarily due to its composition, which includes iron and carbon, making it a sturdy and durable option for various piping applications.

Q:How does ductile iron pipe perform in areas with high soil settlement?: Ductile iron pipe has gained a reputation for its exceptional performance in regions where soil settlement is significant. Thanks to its inherent strength and durability, it remains structurally intact under the pressures exerted by settling soil. The ductile iron pipe's flexible nature enables it to accommodate ground movements caused by soil settlement, thereby reducing the risk of pipe failure or damage. Its adaptability to these movements helps prevent cracks, leaks, and breaks that may occur in more rigid pipe materials. Furthermore, the strong resistance of ductile iron pipe to corrosion provides an additional advantage in areas with high soil settlement. It can withstand the corrosive effects of the soil and other environmental factors, ensuring the pipe system's longevity and reliability. In regions with substantial soil settlement, ductile iron pipe is often the preferred choice due to its ability to handle ground movements without compromising performance. Its strength, flexibility, and corrosion resistance make it an ideal solution for maintaining a robust and efficient water distribution system, even in challenging soil conditions.

Q:How do ductile iron pipes perform in acidic soil conditions?: Ductile iron pipes have a reputation for being durable and resistant to different environmental conditions, including acidic soil conditions. When exposed to acidic soil, these pipes exhibit excellent resistance to corrosion due to their unique composition and protective coating. The high carbon content in ductile iron pipes gives them inherent resistance to corrosion, even in acidic environments. Additionally, these pipes are typically lined with cement mortar or a suitable epoxy coating, which provides an extra layer of protection against acid attack. The combination of the high carbon content and protective coating creates a barrier that prevents direct contact between the acid and the iron, thus minimizing the risk of corrosion. This ensures that the pipes remain structurally sound and maintain their integrity over a long period of time. Furthermore, ductile iron pipes have a long service life and are designed to withstand a wide range of soil conditions. Their strength and flexibility enable them to endure the stresses and strains caused by the surrounding soil, including acidic soil environments. This makes them an ideal choice for applications in soils with higher acidity levels. It is important to note that while ductile iron pipes perform well in acidic soil conditions, the severity and concentration of the acid can affect their performance. In extremely aggressive or highly concentrated acidic environments, additional corrosion protection measures may be necessary, such as sacrificial anodes or cathodic protection systems. In conclusion, ductile iron pipes are highly resilient and excel in acidic soil conditions. Their corrosion resistance, combined with their strong structure and protective coating, ensures their longevity and reliability, making them a preferred choice for various applications in such environments.

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