• DUCTILE IRON PIPES C Class DN200 System 1
  • DUCTILE IRON PIPES C Class DN200 System 2
DUCTILE IRON PIPES C Class DN200

DUCTILE IRON PIPES C Class DN200

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q:What is the minimum cover requirement for ductile iron pipes?
The minimum cover requirement for ductile iron pipes is typically specified by industry standards and local regulations, but it generally ranges from 2 to 5 feet depending on the pipe diameter and location.
Q:How do ductile iron pipes handle seismic movements?
Ductile iron pipes are designed to withstand seismic movements due to their inherent flexibility and high tensile strength. The material's ductility allows it to bend and deform without fracturing, making it more resistant to stress and strain caused by seismic activity. Additionally, the pipes are typically installed with flexible joints that can absorb and accommodate the movement, further reducing the risk of damage or failure during earthquakes. Overall, ductile iron pipes are a reliable choice for underground infrastructure in seismic-prone areas.
Q:Are ductile iron pipes resistant to microbiologically induced corrosion?
Yes, ductile iron pipes are generally resistant to microbiologically induced corrosion (MIC). Ductile iron is a type of cast iron that has been treated with magnesium to give it increased strength and flexibility. This treatment creates a protective layer on the surface of the iron, making it less susceptible to corrosion caused by microorganisms. MIC occurs when certain types of bacteria, fungi, or other microorganisms interact with the metal surface of pipes and produce corrosive byproducts. However, ductile iron is generally resistant to MIC because the protective layer formed during the manufacturing process acts as a barrier, preventing microorganisms from directly contacting the metal surface. Additionally, ductile iron pipes are often lined with cement mortar or other protective coatings, which further enhance their resistance to corrosion. These linings provide an additional layer of protection against microorganisms, reducing the potential for MIC. Despite these inherent resistance properties, it is important to note that the resistance to MIC can vary depending on the specific conditions and environment in which the pipes are installed. Factors such as water quality, temperature, and the presence of certain microorganisms can influence the susceptibility of ductile iron pipes to MIC. Therefore, it is essential to consider these factors and take appropriate measures to prevent MIC, such as regular monitoring of water quality, proper maintenance, and the use of corrosion inhibitors or biocides when necessary.
Q:Can ductile iron pipes be used for trenchless installations?
Yes, ductile iron pipes can be used for trenchless installations. Trenchless technology allows for the installation, repair, or replacement of underground infrastructure without the need for extensive excavation. Ductile iron pipes, known for their strength and durability, are suitable for various trenchless methods such as horizontal directional drilling (HDD), pipe bursting, and slip lining. These methods minimize disruption to the surrounding environment and reduce costs compared to traditional open-cut trenching.
Q:Can ductile iron pipes be used in sewage treatment plants?
Indeed, sewage treatment plants can utilize ductile iron pipes. Given their durability, strength, and resistance to corrosion, ductile iron pipes are frequently employed in sewage systems. They exhibit exceptional resilience against the challenging circumstances commonly encountered in sewage treatment plants, including corrosive wastewater and high-pressure environments. Moreover, ductile iron pipes boast remarkable crack resistance and offer long-term reliability, rendering them an ideal option for sewage treatment plants where a dependable and efficient sewage system is of utmost importance.
Q:What is the maximum allowable joint deflection for ductile iron pipes?
The maximum allowable joint deflection for ductile iron pipes varies based on the specific design and application requirements. However, it is generally recommended to limit joint deflection to a maximum of 5% of the pipe diameter to ensure the structural integrity and longevity of the pipeline.
Q:What do ductile iron pipes need to connect with three? Can I contact it directly?
Because the interface material used in the old process is poisonous, especially in the water supply pipeline, environmental protection requires a new process now
Q:Are ductile iron pipes recyclable?
Yes, ductile iron pipes are recyclable. They can be melted down and reused to make new pipes or other iron products.
Q:Can centrifugal cast iron pipe be galvanized or coated with asphalt which is good for corrosion prevention?
The centrifugal ductile iron pipe has the advantages of zinc coating and asphalt coating, and it is used in combination with two. By spraying zinc and epoxy coal tar coating of ductile iron pipe wall (or epoxy resin paint, polyurethane, etc.) wall using Portland cement (or epoxy powder, epoxy, polyurethane, ceramics etc.) wall coating can effectively active substances in soil and the formation of an insoluble zinc salt protection tube, the internal coating can inhibit corrosion of pipe body fluid medium.
Q:What is the expected thrust restraint method for ductile iron pipes?
The expected thrust restraint method for ductile iron pipes is typically achieved through the use of thrust blocks or restraints, which are designed to counteract the forces generated by the fluid pressure within the pipeline. These blocks or restraints are typically made of concrete or other sturdy materials and are strategically placed at bends, tees, and other locations where changes in direction occur. They help to anchor the pipes and prevent them from moving or being displaced due to the thrust forces.

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