Zirconia/Alumina/Silicon Carbide Foam Ceramic Filter for Alumina casting
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- Shanghai
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- Min Order Qty:
- 100 m²
- Supply Capability:
- 1000 m²/month
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Quick Details for Zirconia/Alumina/Silicon Carbide Foam Ceramic Filter for Alumina casting
Place of Origin: | China (Mainland) | Brand Name: | CMAX | Model Number: | |
Material: | PU foam (polyurethane foam) | Size: | Customized | Mesh: | 10 ppi to 60 ppi |
Property 1: | Mend structure of crystalloid | Property 2: | Reduce foreign matter | Property 3: | Stable chemical property |
Property 4: | Stable purifying efficiency | polyurethane foam filter: | polyurethane foam |
Packaging & Delivery
Packaging Details: | carton and pallet, or as customers' requirement |
Delivery Detail: | 30 days after receiving the downpayment |
Specifications
Alumina ceramic foam filter
1.even aperture, high porosity, proper sinter
2.high strength of anti-flexing and anti-compression
Alumina ceramic foam filter
The product, adopted good portiforium foam and high purity ceramic , effectively removes non-metal solid mixture from aluminium and aluminium alloy fusant.
Application:
For the filtration of molten steel and alloy,large scale iron casting
Product standard:China national GB/T 25139-2010
Zirconia ceramic foam filters are determined for filtering of steel and steel alloys up to the temperature of 1700 °C.
Filters are recommended especially for high quality grades of alloys.
-Drop turbulent of molten steel and alloy
-Improve accepted rate of steel casting
-Reduce foreign matter of steel casting
-Drop twice oxide flaw
-Reduce second-face flaw after machine process
Advantages:
even aperture, high porosity, proper sinter, high strength of anti-flexing and anti-compression, effective filtering.
It is widely applied to the aluminium fusant filter equipment of continuous casting, half-continuous casting, gravity casting, and low pressure casting.
Ceramic foam filters are different from aperture specifications from 10 to 45ppi, with different sizes and shapes.
Besides the general specification ,we can offer the product according to the customers requirements.
Form A Ceramic foam filter capability
Thickness mm | Aperture PPi | Volume intensity g/cm3 | Tortuous intensity in normal temperature N/cm2
| Pressure resistence intensity in normal temperature N/cm2
| Pressure resistence intensity in high temperature N/cm2
| Refractory temperature
| Air discharging capability cm3/g
| Porosity %
|
15-100 | 10-45 | 0.35-0.45 | ≥38 | ≥80 | ≥45 | ≥1800 | ≤5 | ≥85 |
Form B 25ppi capability of typical pouring of ceramic foam filter
Specification mm | Area M2
| Maximum metal volume of pouring (kg/min) | Optimum volume of pouring (kg/min) | Typical capacity of filtering (T) |
178X178X50 | 0.0213 | 57.00 | 25-45 | 4.2 |
229X229X50 | 0.0387 | 118.00 | 35-102 | 6.9 |
305X305X50 | 0.0745 | 198.00 | 90-165 | 13.8 |
381X381X50 | 0.122 | 325.80 | 130-265 | 23.2 |
432X432X50 | 0.160 | 427.20 | 210-350 | 34.5 |
508X508X50 | 0.227 | 606.60 | 280-465 | 43.7 |
585X585X50 | 0.341 | 772.20 | 370-540 | 57.3 |
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- Q:What are the poor filtration effects of vacuum disc filters?
- The spindle speed is slow, the formation time of growth in the area of vacuum filter cake, production capacity increased gradually, but because the unit time of grout thickness and spindle speed slow is proportional to, so the ceramic filter capacity in a range of showing the highest.On the other hand, as the spindle speed slows down, the thickness of the slurry is thickened, and the moisture of the concentrate is also affected. For viscous material, ceramic filter with ceramic plate to work as filter media, when the cake is formed gradually into the porous filter medium filter cake itself, and the cake is not easy to form a viscous material, forming a dry cake appearance does not slow, the spindle speed is easy to reduce the water content of concentrate. Similarly, the spindle speed is accelerated, the cake formation time in the vacuum zone is shortened, and the slurry thickness is reduced, and the material can be improved for the easy molding material. But the spindle speed is too fast to be cleaned after each cycle of the ceramic plate. As for the viscous material, the cake is difficult to form after the spindle speed increases, and it will affect the capacity. Therefore, the use of ceramic filter should focus on the inherent nature of the concentrate to explore the best spindle speed.
- Q:Principle of chemical engineering drum vacuum filter, the faster the speed, the less the amount of filtrate obtained per turn, the more the amount of filtrate obtained per unit time?
- The faster the speed is, the shorter the time required for each turn, i.e., the shorter the filtration time, the less the filtrate will be
- Q:What is the backwashing pressure of the ceramic filter?
- Ceramic filter is a kind of solid-liquid separation, dehydration drying equipment, such as dehydration pulp, mortar. The backwash of ceramic filter is to flush the filter medium (ceramic filter plate) with clean water with a certain pressure.
- Q:Why should filter core be used in backwash of ceramic filter?
- Ceramic filter recoil stage is with certain pressure of clean water from the inside out washing ceramic filter plate, the outer aperture ceramic filter plate from inside is gradually reduced, such as flushing water and unclean inside contain impurities that may block ceramic filter board, other structures in the recoil stage of pollution. Such as recoil, water is not clean, you must go through the water filter cartridge to filter again, the choice of filter core, the higher the accuracy of filtration, the more clean water, but the filter is more likely to plug, scrap. Of course, the water is clean and contains little solids. The filter core is not easy to plug and even water filters can be removed.
- Q:What is the reason that the ceramic filter does not absorb mineral powder?
- There may be a fault filtrate pump, diaphragm pump damage, pump mechanical seal failure, a leak, two is no output or output to the liquid, the pressure is too low, the cleaning effect is not good, the pressure is too large, will cause damage and reduce the concentration of slurry filter plate.
- Q:The vacuum degree of the ceramic filter is normal and the cake water is large?
- The concentration, particle size and mud content of the raw materials are not suitable for or due to changes, which are no longer suitable for dehydration using ceramic filters
- Q:Does the ceramic factory use hydrochloric acid?
- Ceramic filter comes with a combined cleaning system, usually to ensure backwashing normal, combined cleaning (nitric acid + ultrasonic + backwash) in place.
- Q:Ceramic filter ceramic plate blockage, productivity reduction, how to clean, to achieve the best effect cleaning problems
- Replace ceramic filter plate:Different users because of pulp particle size and different characteristics, the service life is long and short of ceramic filtering plate. For the use of a long time and after the method 1 and 2, the effect of slurry suction is still very poor, we should consider replacing the new ceramic filter board.
- Q:Excuse me, what's the reason that all ceramic filters do not attract ore?
- Whether the ore conditions are changed, such as pulp type, mud content, fineness, concentration, etc..
- Q:The efficiency of ceramic filter is low. What's wrong with it?
- Ceramic filter is a new and efficient dehydration equipment. If users find the ceramic filter board surface suction effect is poor, or even do not suck slurry, we should promptly investigate the causes, so as not to affect production efficiency.
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