Ceramic Filter Plate 3

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General Information of  Ceramic Filter Plate

CMAX ceramic filter plate is made from high purity alumina silicate fibers mixing with inorganic binders by vacuum forming process. It is widely used in aluminum alloy melting furnace to control the production flow of molten aluminum. CMAX ceramic Filter Plate is a kind of large porous ceramic disc which is fired by inorganic membrane making technology. Regarding firing process, traditionally the ceramic plate is consisted of two layers of plates which are glued together to form inner channels. But after long term running, the glue will block the pores to cause flower spots on the surface of the plates.

 

 

Feature of  Ceramic Filter Plate

Good thermal insulation

Durable mechanical strength

High strength, abrasion and corrosion resistantance and long service life.

Size of micropore is small (normally with diameter of 1.0um), strong capillary effect.

Low power and energy consumption as filter rates drawn into micropore automatically.

High filtration pressure drop (vacuum degree can reach-0.098Mpa) and low moisture of filter cake.

 

Application of  Ceramic Filter Plate

Aluminum alloy melting furnace for die casting industry

Other shapes like sleeves or risers for sand casting foundry

Other shapes like sleeves or risers for sand casting foundry

the application can be divided into two types, one is used for the two phase separation, the other is to disperse a phase to another, that is to combine the two, especially for liquid filtration, gas filtration, fluidization, etc..

 

CNBM has success in its ceramic filter plate products due to their cost-effectiveness and excellent insulating properties. CNBM also has experience in ceramic filter plate application and would like to assist you in product selection, system design, and installation techniques. Our products of ceramic filter plateare in good quality and in best price.

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Q:Why does not the iron filter of the ceramic filter work?
The main speed of the ceramic filter is too fast.The vacuum of ceramic filter is not enough.The cleaning of ceramic filter has not met the requirement.The ceramic filter plate has a near life and a serious blockage.The selection of ceramic filter plate is different.Too much residual of ceramic scraper after discharge.
Q:What is the reason that ceramic filter does not absorb mineral powder?
In order to avoid frequent fluctuations in pressure and pressure within a short period of time, a buffer cylinder with a stabilizing effect is provided in the backwash pipe.
Q:What happens when the pressure on the filter plate is uneven during backwashing?
The working process of ceramic filter is: suction - drying - unloading - backwash - suction - drying - unloading - backwash...... In circulation, suction, the drying process is to make the slurry liquid by vacuum suction and capillary effect (usually water) through the filter media from the left, the filter cake on the filter medium (the two processes like device, through the pump) scraper discharge, discharge will complete a ceramic filter in the absorption cycle, slurry, drying process, some fine particles may enter the filter medium or stacked on the surface (a lot of pipeline internal filtration medium ceramic filter plate), these small particles will cause blockage of filter media lose permeability so that the filtering effect of variation, in order to reduce the possibility of blockage, ceramic filter will enter the backwash (this process is like a water jet device). Ceramic filter backwash is through the pressure of water, these small particles plug discharge ceramic filter board.
Q:Can the ceramic plate filter the hot air?
The cleaning of the ceramic filter is divided into two parts: reverse flushing (also useful gas) and combined cleaning. The purpose of cleaning is to discharge the particles from the hole to the ceramic filter board. Anti flushing and cleaning water filter after direct visual pressure can, generally between 0.08--0.12MPa, such as less than 0.05MPa, while the poor flushing effect without even washing effect, resulting in blocking accumulation eventually led to the ceramic filter plate hole plugging scrap. Replacing the filter element in time and ensuring the water pressure before filtration can provide stable backwashing water pressure. Combined cleaning by ultrasonic vibration, nitrate dissolution method for maximum remove blockage of backwash rushed out, the general ceramic filter every 8 hours of continuous work should stop cleaning 1 hours, such as the use of the old plate or the suction effect is poor, can strengthen cleaning (such as shorten the cleaning period, prolong the period of cleaning, increase the amount of nitric acid etc.). Other reasons such as 1,2,3 are normal, but can not be discharged from the spindle speed too fast, even the ceramic filter itself manufacturing defects, the user equipment modification and so on, are likely to lead to abnormal operation of equipment. We specialize in ceramic filter boards for many years and welcome exchanges.
Q:Ceramic filter capacity.
You ask too general, to say processing capacity (ie capacity), at least to provide material conditions, such as: material name, concentration, particle size distribution. In addition, the basic conditions of equipment operation should be taken into account.
Q:How to determine the quality of ceramic fiber filter board simply?
Ceramic fiber board quality can be judged from the following aspects:1, appearance. The surface is flat and the cutting surface is well arranged, and vice versa.2 density. Press the hands, and the surface is soft and smooth.3, process. Vacuum suction and continuous production process.4, cross section, slag ball content is low.
Q:How many degrees does the ceramic filter melt?
You should say clearly what ceramic you useHowever, as a melting furnace or filter medium, alumina products are the most versatile, but also silicon carbide, corundum, mullite, spinel and so on. They use very high temperatures.
Q:Performance advantages of ceramic filter
The base is provided with a slime recovery rotor, the rotor consists of a shaft, multistage ceramic filter disc, stripper plate, multi section water connecting pipe, pipe support plate, negative pressure connecting component dynamic disk; the rotor is in the recovery of coal slime liquid tank; the ceramic filter disc by a plurality of ceramic microporous plate cavity, located on the same axis of a ceramic plate cavity communicated through the outlet connection pipe.
Q:Ceramic filter cleaning, sulfuric acid cleaning
Ceramic filter medium is ceramic, ceramic generally resistant to strong acid, alkali, cleaning, it is best to use nitric acid, hydrochloric acid next, not recommended to use sulfuric acid.
Q:Is the filter plate of the ceramic filter afraid of freezing?
The filter plate of ceramic filter is afraid of frost and should be protected.

1. Manufacturer Overview

Location Shandong, China
Year Established 1990
Annual Output Value US$10 Million - US$50 Million
Main Markets Asia;America; Africa; Europe; and so on
Company Certifications Quality management system certificate

2. Manufacturer Certificates

a) Certification Name  
Range  
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3. Manufacturer Capability

a)Trade Capacity  
Nearest Port Qingdao
Export Percentage 31% - 40%
No.of Employees in Trade Department 21-50 pepole
Language Spoken: English; Chinese
b)Factory Information  
Factory Size: About 880,000 square meters
No. of Production Lines 60 lines
Contract Manufacturing Design Service Offered
Product Price Range Average