Ceramic Filter Plate 1

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General Information of  Ceramic Filter Plate

CMAX ceramic filter plate is made from high purity alumina silicate fibers mixing with inorganic binders by vacuum forming process. It is widely used in aluminum alloy melting furnace to control the production flow of molten aluminum. CMAX ceramic Filter Plate is a kind of large porous ceramic disc which is fired by inorganic membrane making technology. Regarding firing process, traditionally the ceramic plate is consisted of two layers of plates which are glued together to form inner channels. But after long term running, the glue will block the pores to cause flower spots on the surface of the plates.

 

Characteristic of CMAX Ceramic Filter Plate:

Good thermal insulation

Durable mechanical strength

High strength, abrasion and corrosion resistantance and long service life.

Size of micropore is small (normally with diameter of 1.0um), strong capillary effect.

Low power and energy consumption as filter rates drawn into micropore automatically.

High filtration pressure drop (vacuum degree can reach-0.098Mpa) and low moisture of filter cake.

Filtrate is clear and transparent with low suspended substances (21ppm), Filtrates can be used as industrial circulation water

 

Application of CMAX Ceramic Filter Plate:

Aluminum alloy melting furnace for die casting industry

Other shapes like sleeves or risers for sand casting foundry

the application can be divided into two types, one is used for the two phase separation, the other is to disperse a phase to another, that is to combine the two, especially for liquid filtration, gas filtration, fluidization, etc..

 

CNBM has success in its ceramic filter plate products due to their cost-effectiveness and excellent insulating properties. CNBM also has experience in ceramic filter plate application and would like to assist you in product selection, system design, and installation techniques. Our products of ceramic filter plateare in good quality and in best price.

 

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Q:What is the reason that ceramic filter does not absorb mineral powder?
There may be a failure of the filtrate pump, the diaphragm of the pump is damaged, and the mechanical seal of the pump is invalid
Q:What happens when the pressure on the filter plate is uneven during backwashing?
The working process of ceramic filter is: suction - drying - unloading - backwash - suction - drying - unloading - backwash...... In circulation, suction, the drying process is to make the slurry liquid by vacuum suction and capillary effect (usually water) through the filter media from the left, the filter cake on the filter medium (the two processes like device, through the pump) scraper discharge, discharge will complete a ceramic filter in the absorption cycle, slurry, drying process, some fine particles may enter the filter medium or stacked on the surface (a lot of pipeline internal filtration medium ceramic filter plate), these small particles will cause blockage of filter media lose permeability so that the filtering effect of variation, in order to reduce the possibility of blockage, ceramic filter will enter the backwash (this process is like a water jet device). Ceramic filter backwash is through the pressure of water, these small particles plug discharge ceramic filter board.
Q:Can the ceramic plate filter the hot air?
The vacuum degree of the ceramic filter in the vacuum system is about -0.085MPa. If the abnormal vacuum is found, the normal vacuum suction will not be available, and the suction effect will be poor, even without suction. If the vacuum is abnormal, should adhere to the vacuum pump, vacuum connection pipe is whether the fault Water Leakage leakage, distribution valve friction sealing, ceramic filter plate is connected with the rubber tube is aging or exfoliation, ceramic filter plate rupture.
Q:Ceramic filter fineness thin mud suction is not what to do more
Users such as pulp size is too small, too much mud, after analysis, the following methods of testing, the results have improved, it may wish to try the following methods, perhaps of help:The vacuum degree is about -0.08MPa.Adjust spindle speed and increase drying time.Ceramic filter plate with suitable pore size range.Ceramic filter plate brand on the market range, its quality is good or bad, the feed condition itself is not an ideal situation, such as ceramic filter plate with the aperture to the mine conditions do not match, it will exacerbate the effects of poor, life is short.It can shorten the combined cleaning cycle, strengthen the cleaning effect and prolong the cleaning time.
Q:How can I avoid the backwash pressure in the production of ceramic filter?
The backwashing system of ceramic filter is usually made up of water inlet, water inlet, pressure gauge, water filter and filtered water pressure gauge, and then connected to the inside of ceramic filter. Such as the discovery of ceramic filter recoil pressure became smaller or even no recoil pressure, you can carefully observe the surface of the ceramic filter plate is wet or ceramic filter plate wear without water injection at the discharge point, investigation and the reasons for the following aspects:Is the water inlet pressure or normal?How about the sealing performance of the water filter? Does the filter element need to be replaced?Is the recoil system piping (metal pipe, ceramic filter plate, connecting pipe, etc.) broken, leaking or dripping?Is the distributor valve properly installed and is it worn?Are there any cracks in the ceramic filter plate?Is the pressure gauge broken?The most likely reason is 1, 2, two, the best water should not be too dirty, filter should be replaced regularly. I hope the answer can help you.
Q:The efficiency of ceramic filter is low. What's wrong with it?
Ceramic filter is a new and efficient dehydration equipment. If users find the ceramic filter board surface suction effect is poor, or even do not suck slurry, we should promptly investigate the causes, so as not to affect production efficiency.
Q:Ceramic filter cleaning, sulfuric acid cleaning
Can be washed with chromic acid lotion. The effect is better
Q:Ceramic filter suddenly do not smoke, a little later on their own good, what reason?
How old the general ceramic filter suction main reason mud cake thickness is not much of a ceramic filter plate is different, because the ceramic filter backwash water, vacuum suction and nitrate are through the distribution valve, are often the same boat". See your description, you do not know the 5 line is about "5 disc or sideways 5 rows of ceramic plates, that is completely not suction or suction effect
Q:Ceramic filter in vacuum pressure enough, the ceramic plate does not suck pulp, what is the reason for analysis?
Ceramic filter plate.The ceramic filter plate does not match the blockage or selection of new plate porosity is generally around 40%, such as ceramic filter plate has hole blocking, the opening rate will become less, when the suction effect into 30% relatively new plate may be slightly worse, when the ceramic filter plate is used for a long time after the opening rate is 10% or less, then the ceramic filter plate suction effect will become very poor even suction. At this time, even if the vacuum suction is good, also do not suck sizing, you need to replace the new ceramic filter board.
Q:Microporous ceramic filter plate cleaning
For the use of a long time, the method 1, the effect is still no significant improvement, that is how to plug the ceramic filter plate regeneration? The ceramic filter plate with uneven or non sucking slurry can be removed, and oxalic acid or other acid liquid with certain concentration and certain temperature can be taken together to dredge the microporous of the ceramic filter plate. (do not recommend sulphuric acid)
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1. Manufacturer Overview

Location Shandong, China
Year Established 2002
Annual Output Value Below US$1 Million
Main Markets Asia;America; Africa; Europe; and so on
Company Certifications Quality management system certificate

2. Manufacturer Certificates

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3. Manufacturer Capability

a)Trade Capacity  
Nearest Port Qingdao
Export Percentage 1% - 10%
No.of Employees in Trade Department 21-50 pepole
Language Spoken: English; Chinese
b)Factory Information  
Factory Size: About 230,000 square meters
No. of Production Lines 37 lines
Contract Manufacturing Design Service Offered
Product Price Range Average