silicon carbide ceramic foam filter for improving performance

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Silicon Carbide Ceramic Foam Filter work at more than 1500 Degree Celsius, filter moten iron and copper in related casting.


Silicon Carbide Ceramic Foam Filter

Ceramic Foam Filter is the third generation filter, compared with traditional filtering materials(ceramic honeycomb filter, extruded filter), our Ceramic Foam Filter have the advantages as below:


1. High thermal stability, stable chemical composition in high temperature,avoid the chemical reaction with the filtered molten metal.


2. High mechanical strength, large specific surface,efficient in purifying the metal flow.


3. Lower the filtering head loss,easy-operating,save energy. Smooth the metal flow,avoid the spray, spatter and backset,improve the exterior quality of the casting product,prevent the pore disfigurement,reduce the inferior rate.


4. Various size, shape and  aperture,suitable for  kinds of casting technique.

The Ceramic Foam Filter are widely used in non-ferrous metal smelt, Foundry Industrial of Copper, Aluminum Alloy, Cast Iron, Cast Steel and high temperature fume separator, special filling. silicon carbide ceramic foam filter been used to filter molten iron and copper liquid in the iron casting industry, improve the casting product quality highly.


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Q:What happens when the pressure on the filter plate is uneven during backwashing?
The working process of ceramic filter is: suction - drying - unloading - backwash - suction - drying - unloading - backwash...... In circulation, suction, the drying process is to make the slurry liquid by vacuum suction and capillary effect (usually water) through the filter media from the left, the filter cake on the filter medium (the two processes like device, through the pump) scraper discharge, discharge will complete a ceramic filter in the absorption cycle, slurry, drying process, some fine particles may enter the filter medium or stacked on the surface (a lot of pipeline internal filtration medium ceramic filter plate), these small particles will cause blockage of filter media lose permeability so that the filtering effect of variation, in order to reduce the possibility of blockage, ceramic filter will enter the backwash (this process is like a water jet device). Ceramic filter backwash is through the pressure of water, these small particles plug discharge ceramic filter board.
Q:Can the ceramic plate filter the hot air?
Ceramic filter is a new and efficient dehydration equipment. If users find the ceramic filter board surface suction effect is poor, or even do not suck slurry, we should promptly investigate the causes, so as not to affect production efficiency. I hope the following analysis will help you. First, the reasons for the ceramic filter.
Q:Ceramic filter capacity.
60 square meters of ceramic filter power 35kW or so, a high degree of automation, each class can complete the operation.
Q:The working principle of ceramic filter
Based on the work principle of ceramic filter function of the capillary, by using porous ceramic as filter media, a large number of small capillary action with solid-liquid separation equipment design principle using microporous ceramic disc filter in negative pressure, working conditions, characteristics of the microporous ceramic filter plate with its unique water impermeable, extraction of ceramic filter plate and external vacuum cavity the differential pressure tank suspension material under the action of negative pressure adsorption in the ceramic filter plate, solid material can not through the microporous ceramic filter plate is retained on the surface of the ceramic plate, and the liquid due to the hydrophilic effect of vacuum pressure difference and the ceramic filter plate is passed into the gas-liquid distribution device (vacuum barrel) efflux or recycling so as to achieve the purpose of solid-liquid separation.
Q:Ceramic filter fineness thin mud suction is not what to do more
Users such as pulp size is too small, too much mud, after analysis, the following methods of testing, the results have improved, it may wish to try the following methods, perhaps of help:The vacuum degree is about -0.08MPa.Adjust spindle speed and increase drying time.Ceramic filter plate with suitable pore size range.Ceramic filter plate brand on the market range, its quality is good or bad, the feed condition itself is not an ideal situation, such as ceramic filter plate with the aperture to the mine conditions do not match, it will exacerbate the effects of poor, life is short.It can shorten the combined cleaning cycle, strengthen the cleaning effect and prolong the cleaning time.
Q:How many degrees does the ceramic filter melt?
You should say clearly what ceramic you useHowever, as a melting furnace or filter medium, alumina products are the most versatile, but also silicon carbide, corundum, mullite, spinel and so on. They use very high temperatures.
Q:What's the reason for high water content in filtration copper concentrate?
Ceramic filter plate1) the service life of the ceramic filter plate has arrived.2), ceramic filter plate uneven in quality on the market, the production capacity of some ceramic products difference (table mask size is too large or pore size uniformity is poor as a result of suction effect is poor, short life), but the price is low, but some users in order to reduce the operation cost of ceramic machine, tend to choose low price the ceramic plate, sometimes a ceramic machine ceramic filter plate with several may be different, so do not get the expected effect in normal use.In addition, the concentrator slurry, especially metal slurry, is very powerful on the wear of ceramic filter plate, the mechanical strength and wear resistance of ceramic filter plate requirements (corundum has high mechanical strength, good abrasion resistance, especially suitable for metal slurry dehydration).When selecting ceramic filter boards, these two points should be taken as a reference.
Q:What is the reason that the whole ceramic filter does not attract ore?
After the joint cleaning, 0~2 hours of suction effect may be good, 2~4 may drop slightly, 4 hours later will become worse and worse, or even suck. This case should first check the backwash water pressure (instantaneous maximum pressure should not be less than 0.08MPa) is to meet the requirements, should also advance down (to ensure normal and ultrasonic cleaning combined with nitric acid dosage sufficient) and prolong the cleaning time.
Q:The vacuum degree of the ceramic filter is normal and the cake water is large?
There is a difference between the vacuum display and the actual vacuumThe main speed of the ceramic filter is too fastThe water content of the filter cake is gradually increased within 0~8 hours after the equipment has been continuously turned onThe ceramic filter plate does not meet the aperture range and the opening rate is lowThe ceramic filter plate has a near life and serious blockageCeramic filter cleaning standards (acid, ultrasonic, backwash water)The scraper can not be completely discharged, and the surface of the ceramic plate is coated with a thin filter cakeFailure to manufacture equipment or other causes of failure
Q:Can the plate filter press pass through the filter plate?
Specific, it is necessary to choose the filter characteristics according to different materials. Plate and frame filter press: plate and frame filter press is an industrial realization of solid, liquid separation, plate and frame filter press is suspension, liquid-solid, liquid two phase, applied to chemical, ceramics, oil

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