• Silicon Carbide Foam Ceramic Filter for Iron Alloy Casting System 1
  • Silicon Carbide Foam Ceramic Filter for Iron Alloy Casting System 2
Silicon Carbide Foam Ceramic Filter for Iron Alloy Casting

Silicon Carbide Foam Ceramic Filter for Iron Alloy Casting

Ref Price:
$2.00 / pc get latest price
Loading Port:
Qingdao
Payment Terms:
TT or LC
Min Order Qty:
200 pc
Supply Capability:
200000 pc/month

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1.Production of ceramic foam filter

Ceramic Foam filters are just developed as a new type molten metal filter to decrease casting flaw in recent years. With its characteristics of light-weight, high mechanical strength, large specific surface areas, high porosity, excellent thermal shock resistance, erode resistance, high-performance,  Ceramic Foam filter is designed for filtering impurities from molten Iron & Alloy, nodular cast iron castings, grey iron castings and malleable castings, Bronze casting, etc.


2. Functions of ceramic foam filter

1). Thermal and chemical stability in high temperature,avoiding the chemical reaction with the filtered molten metal;

2). High porosity and good mechanical strength in high temperature due to its pure ceramic composite;

3). Low head loss,easy operation,energy-saving;

4). Making metal liquid flowing at stable speed and avoiding the sputtering and backset,thus increasing the surface quality of the cast part,preventing the pore disfigurement and finally lower down the unqualified rate;

5). Various sizes,shapes,apertures are available for kinds of foundry technique.


3.Physical and chemical properties

Main Performance Index:

Item

  Carborundum (SiC)
  pore density PPI  10-40
  porosity (%)  80-90
  refractoriness (°C)  1500
  bending strength (Mpa)  0.8
  compression strength (Mpa)  1.0
 thermal shock resistance (times @ 1100°C)  6
  applying for alloys  Cast Iron


 4.Usage of  ceramic foam filter


5.FAQ

We have organized several common questions for our clients,may help you sincerely: 

①How about your Warranty?

 Warranty: 1-Year for the whole light. Warranty is based on correct storage, installation, using and maintenanc

②How to guarantee the quality of the products?

We have established the international advanced quality management system,every link from raw material to final product we have strict quality test;We resolutely put an end to unqualified products flowing into the market. At   the same time, we will provide necessary follow-up service assurance.

③How long can we receive the product after purchase?

In the purchase of product within three working days, We will arrange the factory delivery as soon as possible. The pecific time of receiving is related to the state and position of customers.Commonly 7 to 10 working days can be served.


Q:What filter material are placed in the aquarium filter?
Submerged in water. Submersible pumps and filter cotton (often replaced by sponge) installed in one, and some brands will also be installed heaters, which become multi-purpose fish farming equipment. When working, the water is absorbed into the filter in many directions, and the filtered water is returned to the water tank by other means. This filter because of its low price and popular beginners of all ages, but the effects from the use of view, only suitable for small fish density, on the flow and filtration requirements are not high, a small aquarium, "fish" will be built in filter (especially the heating function of the filter for seedling and foster) water tank. The effect is very good. The biggest disadvantage of this device is that when it stops working, a lot of dirt stuck to the filter runs back into the water.
Q:What is the reason that the whole ceramic filter does not attract ore?
After the joint cleaning, 0~2 hours of suction effect may be good, 2~4 may drop slightly, 4 hours later will become worse and worse, or even suck. This case should first check the backwash water pressure (instantaneous maximum pressure should not be less than 0.08MPa) is to meet the requirements, should also advance down (to ensure normal and ultrasonic cleaning combined with nitric acid dosage sufficient) and prolong the cleaning time.
Q:Excuse me, what's the reason that all ceramic filters do not attract ore?
Vacuum system failure, no vacuum or vacuum can not meet the requirements. Should check the vacuum pump and vacuum piping, distribution head, ceramic plate, such as failure or leakage.
Q:What is the reason that the ceramic filter does not absorb mineral powder?
The recoil pressure is regulated by the pump loop valve and the pressure regulating valve. In order to avoid frequent fluctuations in pressure and pressure within a short period of time, a buffer cylinder with a stabilizing effect is provided in the backwash pipe.
Q:What's the reason for high water content in filtration copper concentrate?
Can the cleaning of ceramic plate meet the requirement?Such as cleaning of ceramic plate is not up to the requirements, plugging holes will increase the risk of ceramic plate, ceramic plate plug serious suction effect will become worse (filter cake moisture content increased, cake thickness reduction), cleaning of ceramic plate refers to washing and cleaning.Backwash to ensure that the water filter filter water pressure in the 0.1MPa or so, at least not less than 0.07MPa or less, it is necessary to consider before the filter water pressure is low or water filter element needs to be replaced.Joint cleaning to ensure that the ultrasonic can be no trouble, every time cleaning the amount of nitric acid up to standard. If the filtration effect is not ideal, the cleaning cycle can be washed from 45--60 every 8 hours, changed to 6--7 hours and cleaned for more than 1 hours.
Q:The ultrasonic wave of ceramic filter is not good. What's going on?
In ancient China, filtration technology was applied to produce paper made from plant fibers in 200 bc. The paper method was improved in AD 105. He wandered in dense in papermaking during plant fiber pulp fine bamboo. Water curtain gap filtration, a thin layer of wet pulp stay on the bamboo surface, after drying into paper.
Q:Principle of chemical engineering drum vacuum filter, the faster the speed, the less the amount of filtrate obtained per turn, the more the amount of filtrate obtained per unit time?
In unit time, the more turns of the drum, the greater the centrifugal force, the greater the rate of filtration in unit time, that is to say, the amount of filtrate in unit time is moreRotating drum vacuum filter, the greater the speed, the greater the filtration rate, but the shorter the time each turn, the amount of each filtrate will be reduced
Q:Microporous ceramic filter plate cleaning
Ceramic filter comes with a combined cleaning system, usually to ensure backwashing normal, combined cleaning (nitric acid + ultrasonic + backwash) in place.
Q:What happens when the pressure on the filter plate is uneven during backwashing?
Ceramic filter is a kind of solid-liquid separation, dehydration drying equipment, such as dehydration pulp, mortar. The backwash of ceramic filter is to flush the filter medium (ceramic filter plate) with clean water with a certain pressure.
Q:The use of water glass as beneficiation agent, copper concentrate in the ceramic filter can not filter, how to do?
As everyone knows, ceramic filter medium is a ceramic filter plate, microporous ceramic filter plate with a lot of distribution from the outside to the inside capillary effect, its mechanism is based on the capillary effect of microporous ceramic filter, filtration, the filtrate (generally refers to water) through these pores under the action of the vacuum suction pump, filter cake is trapped on the surface of the ceramic filter plate.

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