Alumina Ceramic Foam Filter

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Alumina Ceramic Foam Filters
Professional manufacurer
Precise Dimension Tolerance
Good Strength
ISO9001:2008 certification

Alumina Ceramic Foam Filter

Alumina Ceramic Foam Filter mainly use for filtration of aluminum and aluminum alloys in foundries and cast houses. With their excellent resistance to attack and corrosion from molten aluminum, Alumina Ceramic Foam Filter can effectively remove inclusions, reduce trapped gas and provide laminar flow, and then the filtered metal is significantly clearner. Clearner metal results in higher-quality castings, less scrap, and fewer inclusion defects, all of which contribute to bottom-line profit.

Alumina Ceramic Foam Filter apply to improve quality of alumina alloy casting and other non-ferrous alloy casting.

l   Mend structure of crystalloid

l  Improve function of machine

l  Commutated function

Technical Data of Alumina Ceramic Foam Filter

Pore size (PPi)                10-60

Porosity (%)                    80-90

Working temperature(°C)  1100

Bending Strength (Mpa)   0.6

Compression Strength (Mpa) 0.8

Thermal Shock Resistance(times/1100°C)  6

The size are available in square, round and custom geometric shapes; sizes ranging from 10mm up to 600mm, and thicknesses from 10-50mm. The most common porosities are 10ppi, 20ppi, 30ppi, 40ppi. The big alumina foam filter are available in size: 7’,9’,12’,15’,17’,20’,23’.

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Q:Influence factors of ceramic filter
(1) the particle size and the distribution of the material match the microporous of the ceramic filter plate. Although the ceramic filter plate aperture is bigger, easy to suck the pulp, but easy to cause the ceramic filter board to block up.(2) the ceramic filter plate with the same ceramic filter plate with high pore permeability and high water permeability is selected with high water permeability and good slurry absorption performance. The spindle speed is slow, the formation time of growth in the area of vacuum filter cake, production capacity increased gradually, but because the unit time of grout thickness and spindle speed slow is proportional to, so the ceramic filter capacity in a range of showing the highest.
Q:Can the ceramic plate filter the hot air?
The cleaning of the ceramic filter is divided into two parts: reverse flushing (also useful gas) and combined cleaning. The purpose of cleaning is to discharge the particles from the hole to the ceramic filter board. Anti flushing and cleaning water filter after direct visual pressure can, generally between 0.08--0.12MPa, such as less than 0.05MPa, while the poor flushing effect without even washing effect, resulting in blocking accumulation eventually led to the ceramic filter plate hole plugging scrap. Replacing the filter element in time and ensuring the water pressure before filtration can provide stable backwashing water pressure. Combined cleaning by ultrasonic vibration, nitrate dissolution method for maximum remove blockage of backwash rushed out, the general ceramic filter every 8 hours of continuous work should stop cleaning 1 hours, such as the use of the old plate or the suction effect is poor, can strengthen cleaning (such as shorten the cleaning period, prolong the period of cleaning, increase the amount of nitric acid etc.). Other reasons such as 1,2,3 are normal, but can not be discharged from the spindle speed too fast, even the ceramic filter itself manufacturing defects, the user equipment modification and so on, are likely to lead to abnormal operation of equipment. We specialize in ceramic filter boards for many years and welcome exchanges.
Q:What are the causes of the powder moisture in the ceramic filter?
The ore condition has changed, such as high concentration of material, fine grain size and increase of mud content.
Q:Why does not the iron filter of the ceramic filter work?
The ore condition has changed, such as high concentration of material, fine grain size and increase of mud content.
Q:The vacuum degree of the ceramic filter is normal and the cake water is large
There is a difference between the vacuum display and the actual vacuumThe main speed of the ceramic filter is too fastThe water content of the filter cake is gradually increased within 0~8 hours after the equipment has been continuously turned onThe ceramic filter plate does not meet the aperture range and the opening rate is lowThe ceramic filter plate has a near life and serious blockageCeramic filter cleaning standards (acid, ultrasonic, backwash water)The scraper can not be completely discharged, and the surface of the ceramic plate is coated with a thin filter cakeFailure to manufacture equipment or other causes of failure
Q:What happens when the pressure on the filter plate is uneven during backwashing?
Ceramic filter is a kind of solid-liquid separation, dehydration drying equipment, such as dehydration pulp, mortar. The backwash of ceramic filter is to flush the filter medium (ceramic filter plate) with clean water with a certain pressure.
Q:The ceramic filter plate is broken. What will happen to the vacuum pump?
At this time, take the filtrate (this is not the first water slurry) will pollute the ceramic filter pipe, friction ring, filtrate pump, may damage the vacuum system, remaining in the pipeline in the pulp will recoil pressure under the action of pollution caused by the other ceramic plates, ceramic plates blocked him. Once the ceramic plate is broken (depending on the severity), it will make the vacuum distortion, resulting in ceramic filter suction effect worse or even no suction!
Q:What are the reasons for the program alarm of ceramic filter?
The vacuum failure may be the vacuum pump failure, the vacuum pipeline leakage, the ceramic filter plate rupture or the connection water leakage, the backwash system is generally before the filtration water pressure is insufficient, the filter core plug and so on. Vacuum suction deficiency will lead to poor effect or even suction; cleaning standards will accelerate the ceramic filter clogging, ceramic filter clogging even if the vacuum suction is normal, will not even bad effect such as cake, jelly thin with high water content. Ceramic filter plate, hole plugging, discarding. Ceramic filter plate is life, under normal circumstances is about a year, such as pulp mud content, fine particle size or containing ingredients, cleaning is not easy to precipitate standards will reduce its life, when the ceramic filter plate close to the scrap, the suction effect will be worse. I hope my answer can help you.
Q:Ceramic filter fineness thin mud suction is not what to do more
With ceramic filter to treat pulp dehydration, the particle size is too large, the particles are easy to precipitate, the particle size is too small, too much mud, then the water content of the filter cake will increase, and the life of the ceramic filter plate will be reduced.
Q:The use of water glass as beneficiation agent, copper concentrate in the ceramic filter can not filter, how to do?
Of course, there may be equipment operating parameters can not meet the requirements, ceramic filter board has blocked hole close to scrap.Ceramic filter in use in the process of problems, should promptly contact manufacturers, seek help.

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