Refractory Insulating Materials Ceramic Fiber Blanket DZ

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Shanghai
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TT OR LC
Min Order Qty:
225 roll
Supply Capability:
50000 roll/month

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Product Description:

General information:

Cmax ceramic fiber blanket is made from high quality gao-ling clay, high purity alumina and silica oxides by spun or blown process. It is asbestos free. No chemical binder is added. Double-size needling provides blanket with great tensile or handling strength for easy installation. Blankets are available in various classified temperature from 1260ºC to 1430ºC.

Standard Sizes:

25*610*7200mm

50*610*3600mm

13*610*14400mm

25*1220*7200mm

50*1220*3600mm

 

Regular Density:

128kg/m3, 96kg/m3

 

Advantages:
Heat reflectance
Light weight
Flexible
Resilient to thermal stock
High tensile strength
Corrosion resistance
Easy to install
Asbestos free

Application:
Petrochemical process heater refractory fiber lining
Heat treating furnace or intermittent (shuttle) kiln hot face lining
General furnace backup insulation
Heat seals for kiln car or furnace door
Electrical insulator
High temperature acoustic
Fire protection

Non-standard sizes are available upon request.

TECHNIQUE DATA                                                                    

STD

HP

HA

HZ

CLASSIFICATION TEMPERATURE(C)

1260

1260

1350

1450

WORKING TEMPERATURE(C)

1000

1050

1200

1350

COLOR

WHITE

WHITE

WHITE

WHITE

BULK DENSITY(kg/m 3 )

96/128

96/128

96/128

96/129

THERMAL SHRINKAGE 24HRS                                                
(Density 128kg/m 3 )

≤ 3

≤ 3

≤ 3.5

≤ 3.5

THERMAL CONDUCTIVITY(W/m. k)                
(Density 128kg/m3 )

800C

0.15

0.176

0.160

0.155

1000C

0.170

0.220

0.180

0.230

1200C

-

-

0.260

0.31

CHEMICAL COMPOSITION(%)

Al2O3

45-46

45-46

53-55

38-54

SiO2+Al2O3

98.5

99

99

82-90

ZrO2

-

-

-

13-18

Fe2O3

≤ 0.4

≤ 0.3

≤ 0.3

≤ 0.3

 

 Refractory Insulating Materials Ceramic Fiber Blanket DZ

 

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Q:What is the price of ceramic fiber backing board?
The backing board of glass curtain wall usually refers to the decorating board installed behind the glass for such parts as block beam, connecting part and embedded part. Generally, it is 3-4mm aluminum-plastic board. It also can be single aluminum board or any other board. Considering that it stands no external force (eg. wind load), it can be freely installed. There is no strict quality requirement, but the only requirement is flatness in order to insure the beauty even under the sun. If the glass between glass curtain wall is color-glazed or coated, that is to say, transparency of glass is not so good, there is no need to install backing board.
Q:What are the ceramic fiber products?
The previous form is ceramic fiber blanket. All kinds of ceramic fiber products are made by drawing, bandaging and processing ceramic fiber cotton. For example, ceramic fiber board is made by bandaging ceramic fiber cotton, and ceramic fiber module is made by processing ceramic fiber cotton. Many ceramic fiber products are made from ceramic fiber cotton and all kinds of ceramic fiber products appear through processing, so the material and construction skills of ceramic fiber cotton becomes the main factor of high quality ceramic fiber products.
Q:What is the difference between ceramic fiber insulated cotton and aluminum silicate cotton?
They are thermal insulated materials. You should decide to use which one according to the using environment. Aluminum silicate fiber cotton is suggested to be used in equipment insulation. In different using environment, their thermal insulation effect will be different. Ceramic fiber blanket is also called as aluminum silicate fiber blanket and aluminum silicate acupuncture blanket, and the main material is aluminum silicate fiber cotton. Considering the pure thermal insulation effect, ceramic fiber blanket is better than aluminum silicate insulation cotton. The reason is that ceramic fiber blanket is formed by double needle process from aluminum silicate cotton, which greatly increases its intertexture degree, resistance to lamination as well as tensile strength and flatness. Fiber blanket contains no organic binder/binding agent to assure its plasticity and stability in the environment of high and low temperature.
Q:Who knows the advantages of the far infrared ceramic fiber?
1. It has high efficiency and is energy saving, no smoke, no open flame. The thermal efficiency is as high as 70.1%, which increases 40% Ethan compared with the national standard. 2. It is environmental, healthy and doesn’t smoke lung. Ceramic environmental protection material, flameless combustion mode and efficient infrared thermal conversion effectively inhibit the generation and discharge of carbon monoxide and helium oxide and eliminate hazard threating human health. It doesn’t fume pot and lung; 3. It is time saving and high efficiency. The average temperature of infrared combustion surface is as high as 1100℃. The thermal radiation of infrared is penetrating, which can quickly heat the heated objects; 4. It is safe and durable, with high temperature resistance, no oxidation, no rust, no deformation, thermal cracking resistance, no clean. Using high-tech ceramic chip and combining with high-tech flexible packaging paste technique, its average service life can reach more than eight years.
Q:What are the specifications and models of the ceramic fiber board?
It’s refractory material and can keep good mechanical strength even after heating. Compared with fiber blankets and felts, it is thermal insulation product with rigidity and supporting strength. Its making principle adopts injection fiber (which is short, fine, and easy to smash).
Q:Does anybody know the specification of ceramic fiber composite material?
You can distinguish ceramic fiber paper and ceramic fiber cloth from the following aspects: 1、Appearance. Ceramic fiber cloth is obviously full of lattice while ceramic fiber paper is quite fewer or even no lattice. 2、Density. The density of ceramic fiber paper is bigger than that of ceramic fiber cloth. 3、Thickness. The thickest ceramic fiber paper can be 0.5mm, but ceramic fiber cloth cannot be so thin, and the thinnest is only 2mm. 4、Standing upright. Ceramic fiber paper can be standing up once placed on mold, just like A4 paper in our life. However, ceramic fiber cloth is very soft and cannot be standing up, just like the cloth we often use in our life. 6、Tear-up resistance. Ceramic fiber paper is not as hard as ceramic fiber cloth. B、Ceramic fiber paper and cloth are refractory and thermal insulation material.
Q:Who can tell me what the ceramic fiber density is?
Refractory ceramic fiber material, a kind of light and efficient thermal insulation material, owns the following advantages compared with traditional thermal insulating material: Ceramic fiber lining has low volume density. It is over 75%lighter than the light weight insulating brick, and 90%-95% lighter than the light weight castable lining. If fiber lining is used, the steel structure load of furnaces can be greatly reduced and its service life will be prolonged. Ceramic fiber lining has low thermal capacity which is only about l/10 of that of the light weight and heat resistant lining and light weight castable lining. The thermal capacity of the lining material is proportional to its mass. Low thermal capacity means that furnaces absorb less heat in the reciprocating operation, meanwhile accelerate its temperature rise, greatly reducing energy consumption during the operation and control of the furnace temperature, and particularly making the starting-up and blowing-out of heating furnaces obtain remarkable energy conservation effect. Ceramic fiber lining has low thermal conductivity. When the average temperature is 400℃, its thermal conductivity coefficient is less than 0.1w/mk; when the average temperature is 600℃, its thermal conductivity coefficient is less than 0.15w/mk; when it is 1000℃, the thermal conductivity coefficient is less than 0.25w/mk, which is around l/8 of that of the light clay brick and l/10 of that of the lightweight and heat resistant lining, achieving excellent thermal insulation effect. Ceramic fiber lining has easy construction. Expansion joints are not needed during the construction process, construction personnel can take up work right after basic training, and the construction technical factors have little impact on the lining’s thermal insulation performance.
Q:What is the performance of ceramic fiber tube furnace?
It is a kind of high temperature experiment equipment, adopting quality and super energy-conservation ceramic fiber tank. It is highly energy-conservation, and its energy consumption is only a half of ordinary tube furnace. High temperature electric resistance wire warms up, and the insulation layer is fiber cotton blanket and metal shell. Quartz tube and sealing equipment can be chosen according to different requirements, and can be vacuumized or connected to air. It includes various types: tube furnace, tube furnace of multiple temperature zones, tube-typed heating furnace, tube-typed resistance furnace, high temperature tube… 6、Owing to perfect insulation performance and low heat capacity, the whole equipment and ordinary heavy refractory furnace
Q:What’s the use of ceramic fiber resistance furnace?
It’s widely applied to all sorts of industrial furnaces, steel ladles, foundry ladles, submerged nozzle high temperature thermal insulation materials, electric and thermal insulation materials of industrial furnaces, furnace doors, sealing materials of furnace body’s expansion joints, liners of cast aluminum models, demoulding of glass ceramics and hot-melt glass, high temperature sealing gaskets, thermal and electrical insulation materials of heating equipment, mufflers and exhaust pipes of motors, etc.
Q:Who knows the density of ceramic fiber board?
Ceramic fiber billet with some proportion of binder as its raw material, ceramic fiber high density board is made out via processes like pressing, solidification setting, vertical and horizontal cutting, etc. The density of fiber board via wet forming process is 280-320 kg/m3. The lighter one is ceramic fiber blanket in the international standard, and the maximum density is about 700 kg/m3.

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