Made in China Widely Used High Toughness Low Carbon Forged Grinding Balls

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Loading Port:
Qingdao Port
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TT or LC
Min Order Qty:
25M.T. m.t.
Supply Capability:
200000M.T./Year m.t./month

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Product Description:

Production Process of Widely Used High Toughness Low Carbon Forged Grinding Balls made in China

    The production of casting steel balls is to melt the waste raw material such as waste steel, waste iron with medium frequency induction furnace. In the process of melting, add suitable amount of precious metal alloys(such as Ferrochrome, ferromanganese, ferro-vanadium ) to the furnace. When the temperature of the molten iron is more than 1550°C and can meet the requirements of the technics,pour the qualified molten iron to steel moulds or steel production line moulds. The content of chrome of high chrome alloy casting steel balls is ≥10.0%, the content of carbon is 1.80%-3.20%.      Since the national standards require the HRC≥58, ak≥3.0J/cm2, to up to this hardness, the high chrome balls must be quenched and tempered. After quenched and tempered, the hardness(HRC≥60) is higher, the wear-resistance is more than 2.5 times of forging balls.

 

Production Technics of Widely Used High Toughness Low Carbon Forged Grinding Balls made in China

    Raw material(waste steel,waste iron,iron alloy)factory inspection→blending→melt→composition inspection→casting→cooling and solidification→demould→clean and polish→inspection→quenching(increase hardness)→hardness inspection→tempering(eliminate stress)→inspection→warehousing

 

Chemcial Elements of Widely Used High Toughness Low Carbon Forged Grinding Balls made in China

Type and Chemical Composition of Forged Grinding Balls 

Name

Chemical Elements (%)

C

Si

Mn

Cr

Mo

Cu

P

S

Low Cr Balls

2.2-2.5

≤1.2

0.5-1

0.8-1.8

0.6-1

≤1

≤0.05

≤0.05

Middle Cr Balls

2.2-3.3

≤1.2

0.5-1

3-6

0.6-1

≤1

≤0.05

≤0.05

Normal High Cr

1.6-3.3

≤1.0

0.5-1

10-13

0.8-1

≤0.6

≤0.05

≤0.05

Special High Cr

2.0-3.3

≤1.o

2.1-3

15-23

0.8-1

≤0.6

≤0.05

≤0.05

 

Type and Chemical Composition of Widely Used High Toughness Low Carbon Forged Grinding Balls made in China

Brand

Grade

C

Mn

Si

Cr

S

P

Dp-1

50Mn

0.48-0.56

0.70-1.0

0.17-0.37

0.25max

0.035max

0.035max

Dp-2

60Mn

0.57-0.65

0.70-1.0

0.17-0.37

0.25max

0.035max

0.035max

Dp-3

65Mn

0.6-0.7

0.9-1.2

0.17-0.37

0.25max

0.035max

0.035max

Dp-4

75MnCr

0.70-0.85

0.7-0.8

0.17-0.37

0.2-0.7

0.03max

0.03max

Dp-5

Rail Iron

0.5-0.65

0.60-1.0

0.15-0.37

0.25max

0.04max

0.04max

Dp-6

Rail Iron

0.60-0.8

0.90-1.2

0.20-0.40

0.20-0.8

0.07max

0.03max

 

Weight and Microstructure of  Widely Used High Toughness Low Carbon Forged Grinding Balls made in China

Norminal Diameter

Diametrical Tolerance(mm)

Approx Weight of Single Ball(kg)

Average Number of One MT

Microstructure

25mm/1''

+1.5,-0.5

0.064

15625

M+B+C

(M-Martensite;B-Bainitic;C-Carbide)

30mm/1.25''

+1.5,-0.5

0.11

9090

40mm/1.5''

+2.0,-1.0

0.26

3846

50mm/2''

+2.0,-1.0

0.51

1961

60mm/2.5''

+3.0,-2.0

0.89

1124

70mm/2.75''

+3.0,-2.0

1.4

714

80mm/3.25''

+3.0,-2.0

2.1

476

90mm/3.5''

+3.0,-2.0

3

333

100mm/4''

+4.0,-3.0

4.1

244

110mm/4.5''

+4.0,-3.0

5.47

283

120mm/4.75

+4.0,-3.0

7.1

141

130mm/5''

+4.0,-3.0

9.02

111

 

 

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Q:ZGMn13 casting parts processing, with what knife head good?
The ZGMn13 itself is not have processing, if only the processing point, sharpening, ordinary can, if the processing area is relatively large, ZGMn13 external impact load is bigger, its surface wear resistance is high; the two is with the gradual wear of surface hardening, the hardening layer is continuously formed new if you have suggestions, processing, plasma cutting or flame cutting try
Q:The difference between sheet metal and casting parts
Casting parts are made by casting (followed by a variety of processing), the shape can be simple, can also be very complex, usually large parts, as a base, bed, work table, and so on, good seismic performance.
Q:What are the casting parts tested?
The surface brightness, appearance, size, chemical composition, weight, material, surface defects, internal defects, seals need to be checked, leakage, etc.
Q:How much is the amount of electrophoretic paint per square meter used in the casting?
In general, when the final thickness of 15-20 microns, cathode electrophoresis paint can be coated per kilogram of 6-8 square meters, the current general cathode electrophoresis paint for the price of 22 yuan / kg, so the cathodic electrophoresis electrophoresis paint cost at 4 yuan / square meters.
Q:What are the casting parts used to test shrinkage holes?
1. anatomy. It is easy to slack off by sawing and machining.
Q:Explain the heat treatment effect of casting parts, forging parts and welding parts
The three methods of metal processing have one thing in common. They are hot working, which are different in temperature and range of processing. Ductile cast iron is widely used because of its brittleness and poor impact. Heat treatment of cast iron usually adopts the annealing process, reduce the casting effect: 1 because of the internal stress caused by the thermal expansion and contraction, reduce the deformation after machining, decrease surface hardness, improve machining conditions;
Q:General aluminum alloy die casting or casting box and other parts,
There are several casesThe first hole with a diameter of less than 4MM is generally not done, or as a hole location only for a period of less than 10MM.Second for the big hole, some of the reasons for the holding force, we must increase the slope, direct tapping is unlikely, so it still needs post-processingThird for products with high tightness requirements, some cores need to be made even if they are very small, so they can be tapped directlyFourth, some due to technical requirements, regardless of the size of each other's requirements must be made, there is no wayThe above methods are common, and they will encounter many small problems in actual production.
Q:Younger brother is to do casting valve, precision casting parts, the valve internal sand serious, but the appearance is very standard, this is why, for God answers, thank you!
Increase the refractoriness and looseness of core sand
Q:Selection of hydraulic press is the casting parts and steel plate welding, how to choose?
Casting parts in one shape, the overall processing in this regard than steel plate welding better. The same price is much more expensive than steel. Large hydraulic presses seldom have casting parts.
Q:Why does the surface of stainless steel casting mirror mirror ripple?
Those should be head prints. If required, it would be better to throw with a single grinding head.
Grinding King are leading manufacturer and professional exporter of grinding media balls in China.with the annual output of 50,000 to 70,000 metric tons.Our products grinding media balls are mainly exported to more than 20 countries and regions in the world, such as Japan,Korea,Africa,Zambia,Malaysia,Phillipines,Indonesia,Mongolia,Australia,UAE,Chile etc.

1. Manufacturer Overview

Location Shandong, China
Year Established 2000
Annual Output Value Above US$100 Million
Main Markets Africa; Mid East;South Asia;Southeast Asia;Eastern Asia;Southern Europe
Company Certifications ISO9001;IS014001 Certificate

2. Manufacturer Certificates

a) Certification Name  
Range  
Reference  
Validity Period  

3. Manufacturer Capability

a)Trade Capacity  
Nearest Port Qingdao Port; Tianjin Port; Shanghai Port
Export Percentage
No.of Employees in Trade Department 6-10 People
Language Spoken: English;Chinese;
b)Factory Information  
Factory Size: Above 40,000 square meters
No. of Production Lines Above 10
Contract Manufacturing Grinding Ball; Grinding Rod; Cylpeb; Grinding Media; Ball Mill Ball
Product Price Range Average