HRC60-HRC65 Forged Steel Grinding Ball with DIA0.75’’-DIA6’’ Used for Mine, Power Station, Chemical Industry, etc

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Loading Port:
Qingdao
Payment Terms:
TT or LC
Min Order Qty:
25M.T. m.t.
Supply Capability:
150,000M.T. m.t./month

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Product Description:

HRC60-HRC65 Forged Steel Grinding Ball with DIA0.75’’-DIA6’’ Used for Mine, Power Station, Chemical Industry, etc

1. Product Performance for HRC60-HRC65 Forged Steel Grinding Ball with DIA0.75’’-DIA6’’ Used for Mine, Power Station, Chemical Industry, etc

a).Hardness:50-65

b).Chromium percentage:0.25MAX

c).Heat treatment:cycles

d).Impact test>12AK.J/CM2

e).Endurance test times>=10000

f).Characteristic: a)unbreakable; b)even hardness; c)high impact value; d)good wear resistance; e) high combined efficiency of grinding mill

g).Productive technology: forging /hot-rolling

h).Packing:container bag:1000Kgs/Container Bag, Steel Drums: 850-900Kgs/Drum

i).Application : a) Mines b) Cement plants; c) Power stations; d) Chemical industry; e) other grinding industries.

j).Certificates: SGS/TUV/ ISO9001:2008                                                                                              

k). Microstructure: M+B+C(M-Martensite;B-Bainitic;C-Carbide)

2. Chemical Composition for HRC60-HRC65 Forged Steel Grinding Ball with DIA0.75’’-DIA6’’ Used for Mine, Power Station, Chemical Industry, etc

Name

Material

C

Mn

Si

Cr

S

P

CMAX-1

50Mn

0.48-0.56

0.70-1.0

0.17-0.37

≤0.25

≤0.035

≤0.035

CMAX-2

60Mn

0.57-0.65

0.70-1.0

0.17-0.37

≤0.25

≤0.035

≤0.035

CMAX-3

65Mn

0.60-0.70

0.90-1.2

0.17-0.37

≤0.25

≤0.035

≤0.035

CMAX-4

B2

0.70-0.85

0.70-0.80

0.17-0.37

0.2-0.7

≤0.03

≤0.03

CMAX-5

75SiMn

0.70-0.90

0.70-1.20

0.4-0.8

≤0.25

≤0.03

≤0.03

CMAX-6

Wear-resistant Alloy

0.50-0.65

0.4-1.0

1.4-1.8

0.9-1.2

≤0.03

≤0.03

3. Production Process for HRC60-HRC65 Forged Steel Grinding Ball with DIA0.75’’-DIA6’’ Used for Mine, Power Station, Chemical Industry, etc

Production Process for Forged Steel Grinding Ball

3. Testing Methods for HRC60-HRC65 Forged Steel Grinding Ball with DIA0.75’’-DIA6’’ Used for Mine, Power Station, Chemical Industry, etc

3. Packing Details for HRC60-HRC65 Forged Steel Grinding Ball with DIA0.75’’-DIA6’’ Used for Mine, Power Station, Chemical Industry, etc

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Q:Tolerance standard for casting parts
The tolerance of a specific size can be obtained from the tolerance grade and nominal size of the casting.
Q:What kind of casting process is used for cast iron parts? And what are the cast steel parts adopted?
The main content of red sand table (Institute of soil science, China) silica 79.4%. three 1.48%. three 10.55%. two aluminum oxide iron oxide, calcium oxide 0.85%. Magnesium Oxide 0.52%. 1440. refractory mud 3.06% LOI 1.98% red sand with high silicon content, permeability is strong, durable, high refractoriness, good angle, low moisture content, less mud the casting finish is high, the basic requirements of sand should meet the following requirements: Casting of high purity and cleanliness, with silica sand as an example, iron sand SiO2 content of more than 90%, the big steel casting requests the SiO2 content of more than 97%; the high refractoriness and thermal stability; the suitable particle the shape and particle composition; it is not easy to be wetted by the liquid metal; cheap. The particle shape and composition of casting sand particle shape and particle composition permeability properties such as mobility, sand compaction, permeability, strength and resistance to liquid metal effects, is an important indicator of the quality of casting sand.
Q:Lathe processing stainless steel casting parts to use what type of tool, the speed into the amount of how much tool angle
There is YW1 best, if not using YG6X, YG8 is ok!The speed should not be high, the greater the diameter, the lower the speed! For example, a diameter of 100 mm, speed is not greater than 80 rpm, each point is good!The main tool is the front angle to be larger, more than 6 degrees, and the groove should be wider and larger to reduce the cutting resistance! When the rear angle is properly reduced and the strength is increased, it is recommended to take 3 degrees.The main components are: spindle box, exchange gear box, feed box, slide box, tool post, tail frame, light bar, lead screw, bed, foot and cooling device.Spindle box: also known as the headstock, it is the main task of the rotary motion of the main motor came through the transmission mechanism of a series of positive and negative spindle to be required two different steering speed, the spindle box gives impetus to the movement of the box. Medium spindle is the key part of lathe. The stability of the spindle on the bearing directly affects the quality of the workpiece. Once the rotation accuracy of the main shaft is reduced, the value of the machine tool will be lowered.
Q:What is the difference between forging parts and casting parts?
The casting parts are low in cost and short in production period. Because the molten iron has good flow properties, complex shapes can be formed. But because there may be sand holes, pores, shrinkage holes and other defects, the quality is unstable, easy to produce many defects, mechanical properties are not forged well, thus affecting the service life.
Q:Stainless steel mirror polishing precision casting parts is very difficult, 20
Use the vibrator to polish the material: the high aluminum porcelain 4cm (with a polishing agent that has an automatic mending function), you go find this polish,
Q:How can the casting be quenched and tempered?
Cast steel annealing or normalizing parts in strength and toughness is insufficient, can be used in quenching and tempering treatment. It is mainly used for gear, gear and other parts of the cast steel. The conditioning has two kinds: one kind is cast directly after quenching and tempering, with warm water (40---50 degrees) intermittent cooling, suitable for ZG270---500, ZG310----570 and other castings.
Q:Explain the heat treatment effect of casting parts, forging parts and welding parts
2 improve the crystal structure, enhance the formation and stability of spherical carbon crystal;Forgings are generally stress bearing members, and most of them are made of high strength medium carbon steel (alloy), which is formed by forging and fine crystalline. After the shell is annealed or quenched and tempered, the mechanical properties of the shell are more superior, and it has better strength and better elasticity;Welding materials.
Q:What are the effects of stiffeners on castings, or on welded parts (for 2 tons or less), casting or weldments on stiffeners?
Please consider the following points:1, batch: if the product batch is very large, casting will certainly have advantages, cost sharing will be very low. If less, it is recommended to use weldments.2. Reinforcement structure: if the structure is relatively simple, it is recommended to use welded parts, complex, preferably casting.
Q:Younger brother is to do casting valve, precision casting parts, the valve internal sand serious, but the appearance is very standard, this is why, for God answers, thank you!
Increase the refractoriness and looseness of core sand
Q:Casting pieces of plastic processing requirements can not fall off the skin,
Steel parts are not familiar. But after spraying, the powder should be divorced from the adhesive force is too low, try to provide the surface roughness of the casting
CGBM established in 1995, the largest and most specialized casting and forged products supplier in China. Min products are grinding media balls, grinding rods, cylpebs, mill liners and steel flanges, with specifications all reaching international standards and annual production capacity is over 150,000tons.

1. Manufacturer Overview

Location Zhangqiu, China
Year Established 1995
Annual Output Value 150,000M.T.
Main Markets 40%,South America; 30%,South Africa; 15%,Southeast Asia; 5%, Europe Area; 5%, North America; 5%, Other Areas
Company Certifications ISO9001:2008;SGS Test Report

2. Manufacturer Certificates

a) Certification Name  
Range  
Reference  
Validity Period  

3. Manufacturer Capability

a)Trade Capacity  
Nearest Port Qingdao;Tianjin
Export Percentage
No.of Employees in Trade Department 25
Language Spoken: English, Chinese
b)Factory Information  
Factory Size: 68,000m2
No. of Production Lines 15
Contract Manufacturing
Product Price Range $700/M.T.-$1200/M.T.