Ladle tundish castable High alumina Low cement refractory cement

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25 m.t.
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2000 m.t./month

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Definition

It is a non-metal inorganic construction material based on calcium aluminate(CaO•Al2O3) or calcium dialuminate(2CaO•Al2O3).It is made up by the way of having natural bauxite or industrial alumina and calcium carbonate(limestone) which are in certain proportion calcined or electric melted, it can also be made through melting laterite and limestone. Compared with silicate cement, calcium aluminate cement has a higher refractoriness, thus it is widely used as binder of refractory castable.

 

Category

Calcium aluminate cement is sorted into two kinds by chemical composition: common calcium aluminate cement (Al2O353%~72%,CaO21%~35%) and pure calcium aluminate cement(Al2O372%~82%,CaO19%~23%). And common calcium aluminate cement is divided into low iron type(Fe2O3<2.0%) and high iron type(Fe2O37%~16%). The low iron type calcium aluminate cement which has a Al2O3 content of 53%~56% and CaO of 33%~35% is called bauxite cement; the one which has a Al2O3 content of 59%~61% and CaO of 27%~31% is called Aluminium-60 cement; the one which has a Al2O3 content of 65%~70% and CaO of 21%~24% is called low calcium aluminate cement, another kind is fast hardening super early strength calcium aluminate cement. And pure calcium aluminate cement is divided into conventional type (Al2O3 content is 72%~78%)and super high alumina type(Al2O3 content is 78%~85%).

 

Specifications:

 

Specification of three grads of CA50

Mark

A600

A700

A900

Composition

(%)

SiO2

7.8

7.5

5.5

Al2O3

50.0

51.0

53.5

Fe2O3

2.5

2.5

2.5

Fe2O3

0.4

0.4

0.4

SSB (m2/kg)

300

320

350

Initial Setting Time(min)

45

60

90

Final Setting Time (h)

6

6

6

Breaking Strength(MPa)

1d

6.0

6.5

8.0

3d

7.0

7.5

10.0

Compressive Strength(MPa)

1d

45

55

72

3d

55

65

82

 

 

Item Briand

 

CA70

 

CA80

 

 

Chemical Composition

         %

SiO2

1.0

0.5

AL2O3

68.0

77.0

Fe2O3

0.7

0.5

R2O

0.4

0.4

S

0.1

0.1

Cl

0.1

0.1

325M Residue on Sieve (%)

5

5

Surface Area (m2/kg)

400

450

Initial Setting Time (min)

45

45

Final Setting Time (h)

6

6

 

Breaking Strength

     (MPa)

6h

--

--

1d

5.5

5.0

3d

6.5

6.0

 

Compressive Strength

     (MPa)

6h

--

--

1d

40

30

3d

50

40

 

Application

 

Calcium aluminate cement is mainly used as binder of refractory castable and gunning mix. Common calcium aluminate cement is applicable to low-grage and medium-grade refractory castable, such as firecaly castable and high alumina castable etc; Pure calcium aluminate cement is applicable to high-grade refractory castable, such as corundom castable, mullite castable, chrome containing corundum castable and spinel castable etc; The calcium aluminate cement addition quantity of common refractory castable is 10%~20%, low cement castable is 5%~10%, super low cement castable is less than 5%. Addictives which can improve workability may be added to castables bond by calcium aluminate cement so as to meet the requirements of construction, such as setting accelerator, setting retarder, water reducer (dispersant), plasticizer etc.

Ladle tundish castable High alumina Low cement refractory cement

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Q:For refractory knowledge. What is the ratio of clay ramming mass?
Soil aggregates, dispersing agent, water reducing agent, plasticizer, binding agent and powder! ~ Bone meal feed approximately 6, OK
Q:What are included in roof thermal insulation fireproofing material?
Aluminium foil, bubble, aluminium foil/air bubbles/fireproofing aluminium foil thermal insulation material, fireproofing bubble thermal insulation material, fire retardant thermal insulation material, thermal insulation construction materials, aluminum foil insulation material.
Q:The classification of clay according to refractoriness, and what is the plasticity and plasticity index of clay?
Q:What kinds of refractory materials that can resist 3,000 Celsius degree?
I think that graphite is the only one.
Q:which kind of refractory is commonly used in the industry
Like silicon, magnesium calcium and metallurgy refractories, glass, silicon, etc., knowing the basic materials, and the businesses are not the same. I suggest that you can buy the refractory book to read.. Others include zircon, shapeless refractory material and so many other cement, such as magnesia, high alumina,ect.. Iron making is using the acidity material, continuous casting is using the clay, nonferrous metals and other types of more complex hot-press charcoal; steel making is using the alkaline, magnesium chrome, magnesium carbon, and clay,etc..
Q:What is the material of fire resistant glass reinforced plastics grating?
What is the material of fire resistant glass reinforced plastics grating?
Q:What are the requirements of the performances of brasque refractory?
Physical properties of refractories include structural property, thermal property, mechanical property, usability and operation property. Structural properties of refractories include porosity, bulk density, water absorption, air permeability, pore size distribution,etc.. Refractory thermal properties include thermal conductivity, thermal expansion coefficient, specific heat, heat capacity, thermal diffusivity, thermal emissivity. Mechanical properties of refractories include compression strength, tensile strength, breaking strength, torsional strength, shear strength, impact strength, abrasion resistance, creep property, bonding strength, elasticity modulus. usabilities of refractories include refractoriness, refractoriness under load, reheating linear change, thermal shock resistance, slag resistance, acid resistance, alkali resistance, water resistance, corrosion resistance to CO, conductivity, oxidation resistance, etc.. Operation properties of refractory include consistence, slump, fluidity, plasticity, cohesiveness, resilience, coagulability and hardenability,etc. I hope you can solve the problem with my answer.
Q:How to choose thermal insulation materials for flood heating?
By controlling the foaming ratio, nucleating agent size, moudle pressure, temperature of screw, vacuum foaming technology, extruded sheet of different density can be made. The density of commonly used plastic extruded board is 25-50 kg per cubic meter. Plate density is the main factor affecting the cost of the extruded plate. The higher the plate density, the higher the cost price. Plate density is the main factor affecting the cost of the extruded plate. The lower the density of extruded board, the worse quality performance. Plate density of common plastic extruded is between 30 to 38 kilograms per cubic meter. The density of plastic extruded plate of exterior wall is between 30-35, if the density is too low, then the plate will not be strong enough, if high, flexibility of plastic extruded board will be inadequent, unable to bear the stress brought by housing settlement deformation, resulting in cracks in the wall. With the extrusion plate for floor heating should be in 36 kilograms per cubic meter. If it is too low, ground subsidence will occur due to the low strength, resulting in the ground crack. If density is too high, the thermal conductivity coefficient will increases, impacting energy saving. High density extruded plate is generally used for occasions having special requirements for compressive. Parking lot roof should use extruded plate above X350, whose density is 40 kg per cubic meter. The aircraft need to use the Ping extruded board above X500, density in 45 kilograms per cubic meters. High speed railway subgrade need to use extruded plastic board above 700KPA,
Q:What are refractory materials?
Refractories can be divided to two categories based on the shape and three categories according to the chemical nature of acidity, neutralily and alkalinity. Alkaline refractory materials are magnesia-carbon brick, magnesia chrome brick, calcium magnesium brick and magnesia-chrome bricks. Neutural refractory mateial are high alumina brick, corundum brick and clay brick. Case-hardened refractory materials are castable, ramming mass, gunning mix, coated mix, dry vibration material, etc.
Q:How to divided the grade of external wall thermal insulation materials?
1, According to China's national standard GB8624-97, combustion performance of building materials will be divided into the following grade level A: Incombustible building material: It is a kind of material that almost does not occur burning. Level B1: Nonflammable building material: Non-flame material has good flame resistance. It is difficult to fire under the condition of open fire in the air or high temperature, and it is not easy to quickly spread, and when the combustion source is removed, the combustion will stop immediately. Level B2: Combustible building materials: Flame material has a good flame resistance. In case of fire in the air or at high temperature, it will immediately burst into flames, and easily lead to the spread of fire, such as wooden column, timber roof truss, timber beam and wooden stairs. Level B3: Combustible building materials: It has no any flame resisting effects, and is easy to burn, so the fire risk is high. 2, The external wall thermal insulation materials is divided by fire rating 1) level A combustion performance thermal insulation material Rock wool, glass wool, foam glass, foamed ceramics, foam cement, hole-closed perlite, etc. 2. combustion performance is level B1 insulation materials: Extruded polystyrene board (XPS) after special treatment / Special treatment of polyurethane (PU), phenolic aldehyde and gelatine powder polyphenyl granule 3, combustion performance is level B2 insulation material: Molded polystyrene board (EPS), extruded polystyrene board (XPS), polyurethane (PU), polyethylene (PE), etc. I hope my amswers are helpful to you

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