• JPN1000 Automatic Piston Filling Machine System 1
  • JPN1000 Automatic Piston Filling Machine System 2
JPN1000 Automatic Piston Filling Machine

JPN1000 Automatic Piston Filling Machine

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Loading Port:
Shanghai
Payment Terms:
TT OR LC
Min Order Qty:
1 unit
Supply Capability:
30 unit/month
Option:
(L)3000mm X (W)1100mm X (H)1770mm

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 1、Introduction

1.1 Servo Drive System 

JPACK’s volumetric filling system exclusively uses the delicate servo drive system to control the main filling structure to achieve the high stability and precise positioning

1.2 Vertical Driven Piston 

The vertical stroke of the filling piston movement adopts with our exclusive servo control system provides not only the long term energy saving result but also effectively create a great result of machine load rate reducing

1.3 Tool-Free Adjustment 

Tool-free production change when changing the filling volume; by key-in the desire number on the PLC gives users the best time saving result.

The delicate servo control system design can provide choice of above liquid surface filling, underneath liquid filling and bottle neck (opening) filling accordingly with different features of liquids.

1.4 High Accuracy 

The delicate servo system precisely control the filling amount with precise piston stoke provides high filling accuracy, intelligent piston is designed with miner adjusting mechanism enable users to adhesive ultimate higher accuracy.

High Adapability 

This filling machine is widely used for food, pharmaceutical, chemical, cosmetics and various industries.

The personalized control panel system provides users an easy operation and an effective management result by production monitoring on the PLC.


2、Feature

2.1 Controlled by Panasonic servo system.

2.2 Controllable and various filling speed.

2.3 Accurate to ±0.5% ( with drinking water )

2.4 Integrated digital control with Siemens PLC and Hi-tech Touch Screen controls for easy operation.

2.5 Designed for easy change-over and cleaning.

2.6 Professional manufacturing techniques using ISO-9001 system.

2.7 Sturdy conveyer system driven by  motor. Adjustable conveyor guide rails to accommodate with different products.

GMP standard Stainless Steel.

2.8 Bottle holding mechanism for the best position of the bottles before filling action.

2.9 No bottle-no fill system.

2.10 Bottle jammed detection.

2.11 Warning light and buzz alarm to inform operator production error.

2.12 Filling zone protected by interlock guards for safety registration

2.13 ABB circuit breaker for the protection when overload.

Memory slots for storing filling parameters for future operation

2.14 Easy to install and operate, it only requires minimum maintenance for maximum performance and a long filler life time.

2.15 Quick change of volume with digital readout.

Delicate filler structure and finish comparable with European machines.

2.16 Volume set can be changed on the touch screen. Filling pistons are controlled by servo system.

2.17 Individual piston adjustment for fine tuning.

2.18 Digital control system to enable multiple filling actions on the same bottle for double, triple and more.

2.19 Fully automatic rise for nozzles, adjustment can be done on touch screen

2.20 Nozzles can set to be above bottle mouth or bottom up, synchronizing with liquid level (beneath or above) to eliminate bubbling of foamy liquids.

2.21 Adjustable speed while filling, it can fill slowly at the beginning and then accelerate to faster speed, finally slow down once again to finish up. This can prevent foamy liquids from bubbling and avoid spillage.


3、Specifications

3.1 Filling Capacity Options: 100cc—1000cc

3.2 Liquid Contact Part Material Option: Stainless Steel 304/316L

3.3 Supply Voltage:220V, 50-60Hz, 1Phase

3.4 Power Consumption: 1.5 kW

3.5 Air Pressure: 6-8kg

3.6 Dimension: (L)3000mm X (W)1100mm X (H)1770mm

3.7 Net Weight: 850kg

3.8 Filling Nozzle:4/6/8/12/16/20


4、Electrical configuration

4.1 PLC:GERMANY  SIEMENS 

4.2 HMI:GERMANY  SIEMENS

4.3 Servo System:Japan Panasonic

4.4 Sensor:Japan OPTEX

4.5 Frequency Converter:Japan Panasonic

4.6 Power Switch:France Schneider 

4.7 Solenoid valve: TAIWAN CHELIC

4.8 Low voltage electrical appliances:France Schneider

 

5Images

JPN1000 Automatic Piston Filling Machine

JPN1000 Automatic Piston Filling Machine

JPN1000 Automatic Piston Filling Machine

 

FAQ

Q1: What is your delivery time?

A:  Generally, the delivery time is 45-60 days after receive the deposit, big production line may take more time.

Q2: What is the payment term?

A: We accept both T/T and L/C. Most customers pay by T/T.

Q3: What kind of after-sevices do you provide?

A: If it is not big problem, we can solve it by emails, phone etc. If it can’t work, our engineers can go to overseas to install and adjust the machine and solve the problems.

 

Q:What kind of fruit package do you have?
Packaging containers suitable for fruits include cartons, wooden cases and plastic cases. Some hard goods can also be packed in gunny bags, woven bags and mesh bags. The size and capacity of the packaging for types and varieties of products is different, to be considered at the same time, easy to carry, mechanization, handling and stacking pallet operation. After the product is used, it can be transported to the packing shed in wooden cases, and large wooden cases can also be used when refrigerated and stored in the atmosphere.
Q:What's the packing bag for rice and noodles?
When the temperature is more than 50 degrees centigrade, the poisonous components in the plastic bag will seep out and contaminate the food. When the temperature reaches 80 degrees centigrade, the heat will be melted and the poisonous substance will be released.
Q:Which industry does the packing product belong to?
Packaging products are defined as: "in the process of circulation of goods to protect products, facilitate storage and transportation, and promote sales, according to certain technical methods adopted containers, materials and auxiliaries, such as the overall name.". Also refers to in order to achieve these purposes and use containers, materials and auxiliary in the process of exerting certain technical methods and other operations.
Q:What's the function of pearl cotton packing material?
EPE pearl cotton foam material is a new kind of environmental protection packing and filling material. Its advantages are more and more recognized by people, so its use will continue to expand and innovate. Especially in the packaging and other industrial materials, it is better than the traditional wood performance, lower cost, higher grade, elegant appearance, better effect.
Q:What plastic packaged food is safer?
If you do not want to contact the high temperature, you can also choose PET materials and PS materials, these two can contact food directly.
Q:What are the main categories and applications of packaging materials?
Paper packing materials: wrapping paper, honeycomb paper, paper bag paper, desiccant packing paper, honeycomb paperboard, kraft paper, industrial paperboard, honeycomb paper core;Plastic packing material: PP packing belt, PET packing belt, tearing film, winding film, sealing tape, heat shrinkable film, plastic film and hollow board;Composite flexible packaging materials: flexible packaging, aluminum plated film, iron core wire, aluminum foil composite film, vacuum aluminized paper, composite film, composite paper, BOPP;Metal packaging materials: tin foil, strip, hoop, packing buckle, Blister aluminum, aluminum foil, aluminum plate, steel buckle PTP;Ceramic packaging materials: ceramic bottles, ceramic cylinders, ceramic altar, ceramic pot;Glass packing material: glass bottle, glass jar, glass box;Wood packing materials: wood products and man-made wood boards (such as plywood, fiberboard) made of packaging, such as wooden cases, wooden barrels, wooden boxes, wood plywood, fibreboard boxes, plywood boxes and wooden pallets;
Q:Is the antistatic value of PS material (or other packing material) as small as possible?
Not necessarily. This needs to be decided in terms of specific areas of use and requirements.The so-called antistatic refers to reach 10 between the 7-10 sides.And the 1-6 side of the 10 is generally referred to as electrical conduction.
Q:Cookies with tinplate packaging has what advantage
Mature technology and high production efficiency: the production of tinplate has a long history, mature technology is a set of production equipment with matching, high production efficiency, can meet a variety of product packaging needs.
Q:What material is the vacuum packing bag, please?
Generally composite materials, can be two kinds of material composite, or three, see the need.
Q:How to prevent the use of packaging materials during production without error?
Strengthen supervision, special packaging materials can be set up straight personnel.Management must be one to one or one to many, not many to one management. Otherwise easily confused.Do a good job of late entry, ensure that products correspond to their place.I hope I can help you.

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