Fiber Insulated Heater

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Due to the constantly increasing working temperatures which are reaching fiber modules application limits, and hazardous atmospheres in furnaces accelerate the damaging of the lining.  The exterior wall temperature rises with industrial furnaces where the entire insulating layer has been significantly reduced by high temperature, chemical attack or mechanical destruction. The furnaces have to be stopped long time for changing the lining with new modules.

Now, the solution become simple and cheaper, with our rehabilitation system of vacuum-formed, prefired front panels, which can be installed directly onto the existing module wall using ceramic anchors (applicable up to 1700°C). Depending on operating temperature and operating conditions, front panels with different classification temperatures up to 1800 °C. These front plates ensure that the module lining behind are not exposed to higher temperatures than its limit.

Some other areas of application are the assembling front plates of bio-soluble fibers or the new (fiber-free) vacuum-formed material on existing ceramic fiber modules. TRGS 521,i.e.the Technical Rules for Hazardous Substances, published in May 2002 in Technische Regeln fur Gefahrenstoffe - Bundesarbeitsblatt 5/2002(Germany),states that products should be selected to keep the release of fiber dusts as low as possible. The ceramic fibers are needled, but not bonded to one another in blankets or modules. The current issue of TRGS 521 recommends using the pre-packaged products, molded pieces or products with a favorable dusting behavior (from bound fibers). All 3 conditions are satisfied by the front plate system depending upon fiber quality or surface treatment .The requirements of TRGS 521 are not only satisfied by encapsulating module insulation with the appropriate pre-treated/pre-heated vacuum-formed front plates, it also creates an additional form of energy-saving insulation.

Advantages


Instead of completely new lining with long shutdown times and high cost, the front panel system allows for an economically durable rehabilitation.
The possibility of being able to select from different fiber qualities (also bio-soluble fibers).

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Q:What are the differences between digital textile printing ink and printing ink?
3. acid ink:Suitable for jet printing of silk, wool and nylon;4. coating ink:Suitable for direct printing of all textiles.
Q:Which is better, ceramic fiber or spray velvet?
Different applications of two kinds of ceramic fiber cotton:In 1, production of HLGX ceramic fiber module: rejection due to thick and long silk fiber is better than spraying silk carpet, in the block made of the folding process, blowing fiber blankets easily broken and torn, and thrown silk fiber blanket can be folded very closely and not easy to damage, the quality will directly affect the block lining quality;The vertical layer 2, large boiler insulation blanket shop carpet fiber application: rejection due to long and thick, has better tensile resistance, more durable, so the rejection is better than spray carpet carpet;3, application of ceramic fiber textile, silk fiber thick and long and has good spinnability, the ceramic fiber thrown silk became the production of ceramic fiber textiles (cloth, tape, rope, pipe and other special materials);
Q:What are the uses of ceramic fiber blankets?
The ceramic fiber blanket has a strong resistance to wind erosion, and can be directly contacted with flame and high-speed airflow. Because of its excellent fire resistance, high temperature stability, high thermal shock resistance, low heat capacity and high temperature conditions, high compressive strength.
Q:Is everybody's ceramic fiber cloth poisonous?
Aluminum silicate fiber textiles can replace asbestos textiles, widely used in metallurgy, chemical industry, ceramics. Glass, refractories, shipbuilding, aerospace, automotive, machinery, electronics, building materials, light industry and other industrial sectors of the fire-resistant, heat insulation, fire prevention, friction, sealing, silencing, labor protection, high temperature filtering etc..
Q:What are the man-made fibers polluting the environment?
[] is a man-made fiber synthetic fiber as raw materials by using natural polymer cellulose or protein compounds in nature (such as wood, cotton, rice straw, bagasse fiber or milk, soybean, peanut protein, etc.) through a series of chemical and mechanical processing and made of cotton, wool and silk as similar to the textile fiber. Such as artificial cotton, rayon and so on.
Q:Can ceramic fibers be spun?
Ceramic fiber itself is relatively brittle, silk is relatively short, spinnability, but after adding viscose (differential polyester glass fiber, even pulp) as the heart can be spun,
Q:What's the temperature of the high temperature ceramic fiber cloth and ceramic drill cloth?
High temperature ceramic fiber cloth is made of ceramic fiber cotton, E-glass filament, high temperature resistant stainless steel alloy wire with a special process, high strength, good flexibility, high machinability, not only has high temperature heat insulation performance, has the flexibility of common textiles.
Q:Is aluminum silicate fiber completely insulated from heat transfer?
Aluminum silicate fiber module in the well sealed at the same time, the thickness of heat insulation protection cases, can be isolated from the transfer of hot air to the maximum, complete isolation is not possible, the total fiber trolley furnace as an example, long-term use temperature of one thousand degrees, in addition to the door is sealed by the ceramic fiber packing do seal
Q:Does the component of textiles contain 70% acrylic? Does it hurt the body?
Organic glass comes from English Organic Glass. In recent years, in some areas the sheet is made of transparent plastic all are called organic glass, actually this is wrong, it refers to pure acrylic polymethylmethacrylate (PMMA) and the PMMA sheet material, called acrylic plate.
Q:What is the function of (ceramic) ceramic powder?
In the process of porcelain fused to metal (PFM), the powder material used for sintering and making ceramic restoration is made. There are long stone and alumina ceramic powder, as well as a variety of crystal reinforced porcelain powder, high temperature porcelain powder and low temperature porcelain powder.

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