• Fiber Insulated Heater System 1
  • Fiber Insulated Heater System 2
  • Fiber Insulated Heater System 3
Fiber Insulated Heater

Fiber Insulated Heater

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Due to the constantly increasing working temperatures which are reaching fiber modules application limits, and hazardous atmospheres in furnaces accelerate the damaging of the lining.  The exterior wall temperature rises with industrial furnaces where the entire insulating layer has been significantly reduced by high temperature, chemical attack or mechanical destruction. The furnaces have to be stopped long time for changing the lining with new modules.

Now, the solution become simple and cheaper, with our rehabilitation system of vacuum-formed, prefired front panels, which can be installed directly onto the existing module wall using ceramic anchors (applicable up to 1700°C). Depending on operating temperature and operating conditions, front panels with different classification temperatures up to 1800 °C. These front plates ensure that the module lining behind are not exposed to higher temperatures than its limit.

Some other areas of application are the assembling front plates of bio-soluble fibers or the new (fiber-free) vacuum-formed material on existing ceramic fiber modules. TRGS 521,i.e.the Technical Rules for Hazardous Substances, published in May 2002 in Technische Regeln fur Gefahrenstoffe - Bundesarbeitsblatt 5/2002(Germany),states that products should be selected to keep the release of fiber dusts as low as possible. The ceramic fibers are needled, but not bonded to one another in blankets or modules. The current issue of TRGS 521 recommends using the pre-packaged products, molded pieces or products with a favorable dusting behavior (from bound fibers). All 3 conditions are satisfied by the front plate system depending upon fiber quality or surface treatment .The requirements of TRGS 521 are not only satisfied by encapsulating module insulation with the appropriate pre-treated/pre-heated vacuum-formed front plates, it also creates an additional form of energy-saving insulation.

Advantages


Instead of completely new lining with long shutdown times and high cost, the front panel system allows for an economically durable rehabilitation.
The possibility of being able to select from different fiber qualities (also bio-soluble fibers).

PORDUCTION




Q:The difference between ceramic fiber cloth and ceramic fiber paper
Ceramic fiber paper and ceramic fiber cloth are refractory insulation materials, which can be used for insulation and heat preservation
Q:What are the uses of ceramic fiber blankets?
The ceramic fiber blanket has a strong resistance to wind erosion, and can be directly contacted with flame and high-speed airflow. Because of its excellent fire resistance, high temperature stability, high thermal shock resistance, low heat capacity and high temperature conditions, high compressive strength.
Q:What are the man-made fibers polluting the environment?
Fibers are roughly divided into natural fibers, man-made fibers, and synthetic fibers[natural fiber] refers to the natural growth or formation of fiber, including plant fiber (natural cellulose fiber), animal fibers (natural protein fiber) and mineral fiber. Plant fibers include: seed fiber, phloem fiber, leaf fiber, and fruit fiber. Seed fiber is the unicellular fiber that grows from the epidermal cells of some plant seeds. Such as cotton, kapok. Bast fiber is a single fiber or process fiber obtained from the phloem of some plants. Such as: linen, ramie, jute. Leaf fiber is the process fiber obtained from the leaves or sheaths of some plants. Such as: sisal, abaca. Fruit fiber is the fiber obtained from the fruit of some plants. Coconut fiber. An animal fiber (natural protein fiber) that includes hair, fiber, and gland fibers. Hair follicles: fibers of the hair follicles that have multicellular structures and are composed of keratin. Such as: wool, cashmere, camel hair, rabbit hair, Ma Haimao. Silk fibers: fibers formed from the glands of some insects, especially those produced by lepidopteran larvae, and fibers formed by secretions of some mollusks. Such as: silk.
Q:What are the differences between digital textile printing ink and printing ink?
The advantages of ink-jet printing methods are: the traditional printing plate making process is omitted, shorten the process and reduce the cost; reduce the dye waste to obtain environmental friendly; digital image to facilitate the design and innovation of small batch flexible production and other traditional printing incomparable advantages.
Q:Does the component of textiles contain 70% acrylic? Does it hurt the body?
Acrylic may sound strange, because it is a new word that has appeared on the mainland in the last two years. It was not until 2002 that the advertising industry, furniture industry and handicraft industry were gradually understood by a few. "Acrylic" is a transliteration of foreign words, English is ACRYLIC, it is a chemical material. The chemical name is called "PMMA", which belongs to propylene alcohol, commonly known as "specially treated organic glass". In the application industry, its raw materials usually appear in the form of particles, plates, pipes and so on.
Q:What is the function of (ceramic) ceramic powder?
Opaque porcelain: cover the color of the base crown and increase the retentionNeck edge porcelain: also called neck porcelain, darker color, showing neck colorBody porcelain: also called dentin porcelain, the main porcelain powder, used to obtain the natural beauty of dentinEnamel porcelain: also called cut end porcelain, used for cutting ends, translucencyTransparent porcelain: reflects the natural and transparent shape of teethGlaze powder: colorless and transparent, simulating the luster of enamelThere are modified porcelain, dyed porcelain, gums, porcelain and so on, can show different colors and special restoration needs.
Q:Is aluminum silicate fiber completely insulated from heat transfer?
Aluminum silicate fiber module in the well sealed at the same time, the thickness of heat insulation protection cases, can be isolated from the transfer of hot air to the maximum, complete isolation is not possible, the total fiber trolley furnace as an example, long-term use temperature of one thousand degrees, in addition to the door is sealed by the ceramic fiber packing do seal
Q:Can ceramic fibers be spun?
The utility model can also achieve higher strength by increasing metal wire reinforcement, and finally can be made into products such as yarn, cloth, belt, rope, packing, etc., and the utility model has wide application.
Q:What's the temperature of the high temperature ceramic fiber cloth and ceramic drill cloth?
The ceramic fiber cloth is only one kind of one thousand degree temperature resistance. It is reinforced cloth for steel wire.
Q:Is everybody's ceramic fiber cloth poisonous?
With aluminum, zinc and other non-ferrous molten metal erosion capacity. Excellent high temperature strength. The bottom heat conductivity makes the product have good heat insulation performance. Excellent electrical insulation performance. Non-toxic, harmless, no adverse effects on the environment, excellent tensile properties.

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