FC Bauxite and Sic Base Water-Free Mudgun for Blast Furnace of CNBM in China

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1.Structure of Calcined Bauxite Description

Bauxite (aluminous soil; Bauxite) is also called the alumina or bauxite, main ingredients are alumina, hydrated alumina containing impurities, is an earthy mineral. White or gray, brown and yellow or light red by iron.  From 4 to 3.9 g/cm3 density, hardness, 1 ~ 3 is not transparent, very brittle.  Very difficult to melt.  Insoluble in water,  soluble in sulfuric acid, sodium hydroxide solution. Mainly used for aluminium, refractory material. 

 

2.Main Features of the Calcined Bauxite

Calcined bauxite is one of the principal ore of aluminum. Calcined bauxite contains hydrous aluminum oxides and aluminum

hydroxides, formed through the laterization of aluminous rocks in tropical and subtropical areas .Calcined bauxite is obtained by calcining (heating)superior grade bauxite at high temperature (from 85OC to 1600C) .This removes moisture there. By increasing the alumina content,compared to an alumina content of about 57%to 58% in raw bauxite, calcined bauxite has an alumina content of 84%to88%.The heating is carried out in rotary kilns. 

3.Main usage of the Calcined Bauxite

(1) aluminium industry. Used in national defense, aerospace, automotive, electronics, chemical industry, daily necessities, etc. 
(2) precision casting. Alumina clinker made after the mould precision casting processed into fine powder. Used in military industry, aerospace, communications, instrumentation, machinery and medical equipment department. 
(3) is used for refractory products. High bauxite clinker refractoriness is as high as 1780, chemical stability strong, and good physical properties. 
(4) aluminum silicate refractory fiber. With light weight, high temperature resistance, good thermal stability, low thermal conductivity, heat capacity is small and the advantages of resistance to mechanical shock. Used in iron and steel, nonferrous metallurgy, electronics, petroleum, chemical, aerospace, atomic energy, defense and other industries. 
(5)  in magnesia and bauxite clinker as raw materials, add the appropriate binder, used for pouring ladle whole ladle lining has particularly good effects. 
(6)   manufacture alumina cement, abrasive materials, ceramic industry and chemical industry can be aluminum of various compound.

 

4. Calcined Bauxite Images

 

FC Bauxite and Sic Base Water-Free Mudgun for Blast Furnace of  CNBM in China

FC Bauxite and Sic Base Water-Free Mudgun for Blast Furnace of  CNBM in China

5. Calcined Bauxite Specification

 

tem 

Data

Chemical index 

Al2O3

Fixed Carbon

SiC+Si3N4

H2O

≥35

 12

 18

≤3.0

Physical Index

Refractoriness 

Refractoriness under load 

Cold  Crushing Strength  (1350*9h)

Cold Breaking Strength (1350*9h)

AP  (1350*9h)

Bulk density (1350*9h)

Marshall value (50Mpa)

 1600

 1300

 ≥10

≥5

≥  27

≥175

0.6-1.2

 

 

 

6.FAQ of Calcined Bauxite

1). Q: Are you a factory or trading company?

A: We are a factory.

2). Q: Where is your factory located? How can I visit there?

A: Our factory is located in ShanXi, HeNan, China. You are warmly welcomed to visit us!

3). Q: How can I get some samples?

A: Please connect me for samples

4). Q: Can the price be cheaper?

A: Of course, you will be offered a good discount for big amount.

 

 

 

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Q:Manganese steel belongs to refractories
NO!
Q:What kind of refractory materials are used in metallurgy industry?
Argon-blowing rod, siliceous dry vibrating materials, desulfurizer, slag-stopping ball, stainless steel thermal insulating agent with high efficiency, dry vibration material, sizing nozzle heat-insulating panel, chrome refractory , refractory carstables for ladles, magnesia carbon refractory, package castable, siliceous drainage agent, tundish block, iron trough, deoxidizer, compound deoxidizer,silicon manganese alloy , stemming, floating plug,slagging agent. The main materials are as follows: recarburizer, covering agent, intermediate frequency furnace burden, mould fluxes, insulation thin slag agent, skimmer repair material, joint sealant.
Q:What are the requirements for the performance of refractory materials?
Performance requirements for electric furnace lining refractory: 1, sufficient refractoriness and softening point. Because of eletric arc, the inner surface temperature of lining can be as high as 1500 to 1800 degree. 2, strong resistance to slag. Because the dust penetrate into the furnace through pore lining, and the refractory material subject to loss, leading to spalling. 3, good thermal and shock resistance. Because during steelmaking, opening door and lifting of the furnace will lead to sudden changes in the temperature of the furnace lining refractory material, so spalling and cracking may occur, damaging the lining premature. 4, enough strength, because the lining is impact during charging, tilted when vibration,and eroded by metal, slag and airflow. 5, the thermal conductivity shall be small, and the conductivity shall be low. The commonly used furnace refractories are dolomite brick, magnesia brick, high alumina brick, silica brick and magnesia ramming etc.. Because of different working conditions of the various parts of the furnace, the refractory materials are not the same.
Q:Is it normal for caable fire resistant material to catch on fire?
Abnormal, preventive measures: 1 take fire preventive measures. Measures taken for fire retardant measures of cable: (1) seal closely with fire resistant materials holes ran by cables through walls, shafts to prevent the cable fire, high temperature gas diffusion and spread when cables are on fire. (2) to wrap the cable with the insulation refractory material, when the cable is surrounded with fire, warpped cable is insulated by the insulation material from fire, so it will not be burned. If the cable itself is on fire, fire will be extinguished thankes to lack of oxygen in warpped cable, to avoid the fire to spread out. 2 to strengthen the cable circuit switch and regular protective check and maintenance, to ensure that the action is reliable. 3 to strengthen the cable operation and monitoring, to avoid the overload of the cable operation. . 4 regularly clean dust on the cable, to prevent cable from catching on fire due to the accumulation of dust. 5 to ensure the construction quality, the quality the cable must be strictly in line with the requirements and standards. 6 cable laying should maintain enough distance form the heat pipe, control cable is no longer than 0.5 meters; power cable is no longer than l meters. Control cable and power cable should be divided into slots, be layered and seperated instead of being overlapped . For the parts that do not meet the requirements, measures must be taken to insulate heat and fire. 7 regularly teat cable , abnormal problem should be handled in a timely manner. 8 install fire alarm so that fire will be discovered on time, and cables will not catch on fire. 9 the cable trench should be kept dry to prevent the cable from being affected with damp, or leading to declined insulating function and short circuit.
Q:Which one is the best refractory material?
1, Acid refractory usually refers to the refractory material whose content of SiO2 is more than 93% , and is characterized by erosion resistance to acid slag under high temperature , but it is easy to react with alkaline slag. Commonly used acid refractory materials include silica bricks and clay bricks. 2, Alkaline refractory material is a kind of refractory material whose components are magnesium Oxide or the mixture of magnesium oxide and calcium oxide. 3, Aluminosilicate refractory refractory material refers to refractory material which makes SiO2-Al2O3 as the main component. According to the content of Al2O3, it can be divided into semi silica (Al2O3 15~30%), clay (Al2O3 30~48%), high alumina (Al2O3 > 48%). 4, Fusion-cast refractory material refers to a kind of refractory product that melt the batch through some certain methods refractory products, and then pouring into a certain shape. 5, Neutral refractory materials mean that under high temperature, don’t react with acidic or alkaline slag. 6, Special refractory material is a new type of inorganic nonmetal material, which is developed on the basis of traditional ceramic and refractory materials. 7, The amorphous refractory material is a mixture of refractory aggregate and powder, binder or admixture, which can be used directly or after adding the appropriate liquid mixing.
Q:What's the maximum temperature that the refractory ceramic fiber cloth can endure?
While the refractory ceramic fiber cloth is different in high temperature resistance, and in general it can endure the high temperature of more than 1000℃. Ceramics in daily use and art ceramics: Bone china and Guangdong chinaware can generally endure the highest temperature of 1100℃. Jingdezhen porcelain and ceramics: They can generally endure the highest temperature of 1280℃-1340℃, and some special ones can endure the highest temperature of 1400℃. Industrial ceramics: Some of them can endure the highest temperature of about 2600℃. (alumina ceramics: their melting point is 2050℃, and boiling point is 3000℃).
Q:The difference between refractory and thermal insulation material
In simple terms, refractoriness is different. The refractoriness of refractory is high while that of insulation material is low.
Q:What refractories are resistant to fluorine gas?
It is recommended to use fused-quartz brick, which will produce hydrofluoric acid fluorine (an acidic gas) when water vapors. It is cheap. While it is recommended to use silica brick if it exceeds 1,200 degrees. So acidic refractory is an advisable refractory for using. It works well if the temperature is below 1200 degrees.
Q:What are the disadvantages of the refractory industry?
The rapid development of continuous casting technology allows Hua Heng refractories to be improved in variety and quality. The development of refractory for continuous casting has a significant impact on the production of continuous casting and quality of continuous casting billet. Constructing and putting Baosteel into action has greatly pushed the improvement of the refractory technology. Continuous casting refractory is an important part of the continuous casting machine. In addition to the general characteristics of refractories, it is also required functions that can purify molten steel, improve the quality of steel, stabilize temperature and composition of the molten steel, control and regulate the molten steel flow. Therefore, it is known as functional refractories. Continuous casting Refractories include: (1) ladle refractory - ladle lining, permanent lining and ventilation components; (2) tundish refractories - permanent lining, coating, insulating plates, clad etc; (3 ) functional refractories - long nozzle for non-oxidizing casting, submerged nozzle, monolithic stopper, sliding gate; (4) ceramic purifier for purifying molten , slag dam, alkaline paint and horizontal separating ring and gate board for continuous casting.
Q:What kind of flexible fireproof material is really good?
The best one is grade A fireproof material. A-class fire flexible material adopts clay, stone, sand, cement blocks and other inorganic powder and modifier and product density is 2327 kg/m3. Upon examination, the combustion performance of this product is in accordance with the grade A specified requirements and additional classification meets A s2, d0, t0 level requirements. According to GB 8624-2006, the combustion performance of product reach A2 - s2, d0, t0 level.

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