Ceramic Fiber Products Including Ceramic Fiber Blanket/Board/Paper/Module

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4 m.t.
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100 m.t./month

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Ceramic Fiber Products Including Ceramic Fiber Blanket/Board/Paper/Module/Textile

Packaging & Delivery

Packaging Details:Plastic bag inside, carton or woven bag outside, or according to customers' requirement.
Delivery Detail:7-15 days after order confirmed.

Product Description

Ceramic fiber blanket with the advantage of uniform quality, smoothly surface, pure white color, completely inorganic, good tensile strength, toughness and fiber structure, so there are no flames when heating for the first time, the working temperature ranges from 950°C to 1430 °C.

 

Product Features

1. Low thermal conductivity, low thermal capacity.

2. Excellent thermal stability and good resistance to heat shock.

3. Excellent tensile strength.

4. Good anti-stripping performance.

5. Good Sound-absorbing performance.

6. Non-brittleness material, good flexibility.

7. Excellent machining performance.

8. Resistance to wind and erosion, long service life.

9. Excellent heat insulation, fire prevention, sound absorption performance.

 

Typical Applications

1. Filling insulation and joint sealing.

2. Back-up lining for industrial furnaces.

3. Fireproof materials for construction.

4. High temperature materials for filtration.

5. Raw materials for further producing, such as modules.

 

Standard specification

Standard Thicknesses: 10mm, 20mm, 25mm, 30mm, 40mm, 50mm.

Standard Widths: 600mm, 610mm, 1220mm.

Standard Length: 14400mm, 7660mm, 7200mm, 3600mm.

Standard Density: 64 kg/m3, 96 kg/m3,128 kg/m3, 160kg/m3.

Packaging: Cartons or bags.

 

Physical Properties

Specification

Common Grade

Standard Grade

High pure Grade

High alumina

Grade

Zirconium Grade

Color

White

Pure White

Pure White

Pure White

Pure White

Classification temperature (℃)

1100

1260

1260

1400

1430

Use temperature (℃)

950

1000

1100

1200

1350

Theoretical density (kg/m3)

64/96/128

64/96/128

64/96/128

96/128/160

96/128/160

Shrinkage on heating (%)

950°Cx24h≤-3

1000°Cx24h≤-3

1100°Cx24h≤-3

1200°Cx24h≤-3

1350x24h≤-3

Tensile Strength (MPa)

0.04

0.04

0.04

0.04

0.04

Thermal conductivity

( w/ m.k) (Physical Volume Density 128 Kgs/ m3)

0.09(400℃)
0.16(800℃)

0.09(400℃)
0.16(800℃)

0.09(400℃)

0.16(800℃)
0.20(1000℃)

0.12(600℃)
0.20(1000℃)

0.16(800℃)
0.20(1000℃)

 

Chemical properties

Chemical Content

Common Grade

Standard Grade

High pure Grade

High alumina Grade

Zirconium Grade

AL2O3

44%

46%

47-49%

52-55%

39-40%

AL2O3+SiO2

96%

97%

99%

99%

82-84%

ZrO2

-

-

-

-

15-17%

AL2O3+SiO2+ZrO2

-

-

-

-

99%

Fe2O3

≤1.2%

≤1.0%

≤0.2%

≤0.2%

≤0.2%

Na2O+K2O

≤0.5%

≤0.5%

≤0.2%

≤0.2%

≤0.2%

 

Ceramic Fiber Products Including Ceramic Fiber Blanket/Board/Paper/Module

Ceramic Fiber Products Including Ceramic Fiber Blanket/Board/Paper/Module

Ceramic Fiber Products Including Ceramic Fiber Blanket/Board/Paper/Module


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Q:Who knows the advantages of the far infrared ceramic fiber?
It is fired under the high temperature, does not fade, non-absorbent, non-deformation and easy to clean. Some ceramics can be used in microwave ovens and are non-toxic and harmless to the human body. Advantage is the combination of beauty and use. The defect is fragile.
Q:What is the price of ceramic fiber backing board?
Besides the good quality of fibrous ceramic fiber cotton, the product made out of ceramic fiber board is very hard and resistant to wind erosion. Ceramic fiber backing board is light, easy to work, and it won’t expand after being heated. It can be sheared and curved optionally. Thus, it is an ideal energy-conservation material for furnace, pipeline, and other thermal insulation equipment. Here follows its advantages: 1、high compressive strength and long service life; 2、low heat capacity and conductivity; 3、hardness; 4、accurate size and flatness; 5、easy to be cut and installed; 6、excellent resistance to wind erosion; 7、continuous production, uniform distribution of fiber and stable performance.
Q:What’s the maximum bearing temperature of the refractory and high temperature resistant ceramic fiber cotton?
It depends on what material the ceramic fiber gasket uses. It’s usually referred to high temperature gasket made from ceramic fiber paper. It is generally classified into normalized form and high alumina type, of which the former can resist the maximum temperature of 1260℃ and its continuous use temperature is 1000℃, the latter can be used for a long period at the temperature of 1200℃. Nichrome wire, stainless steel wire and glass fiber are reinforced. Ceramic fiber coating cloth and slag cloth, sintering ceramic fiber cloth and ceramic fiber fumigation cloth) Characteristics of the ceramic fiber cloth: high temperature resistance, low heat conductivity, thermal shock resistance, low thermal capacity; superior insulating property at high temperature, long service life; resistance to nonferrous metals like molten aluminum and zinc erosion; low and high temperature strength; innocuity with no adverse effect on the environment.
Q:What is the difference between ceramic fiber insulated cotton and aluminum silicate cotton?
Aluminum silicate ceramic fiber thermal insulated cotton Specification: fiber diameter: 3-6um Model: JSGW-111 JSGW-112 JSGW-113 Parameter: shot content≤10 Performance: low heat conductivity; low heat capacity; excellent chemical stability; erosion resistance; good sound absorption and heat stability. Usage: raw material of industrial ceramic fiber wet forming products; raw material of ceramic fiber formless products; high temperature industrial furnace, heating equipment, filling materials of wall lining. It is the first option for producing fiber textile, and also the ideal material for high temperature environment sealing, filling and thermal insulation. Material: Aluminum silicate products Package: Woven bag (grain cotton: plastic bag)
Q:What are the ceramic fiber products?
Ceramic fiber is produced by double needling technique and is widely used in high and low temperature environment. According to the different manufacturing technique used in market, ceramic fiber blanket is usually divided into two kinds. One is thread throwing blanket, and the other is injection fiber. 1. The diameter of the fiber filaments: Thread throwing fiber is much coarser. Thread throwing fiber is generally 3.0-5.0;micro;m; Injection fiber is generally 2.0-3.0;micro;ml. 2. Fiber length: Thread throwing fiber is much longer. Thread throwing fiber is generally 150-250mm. Injection fiber is generally 100-200mm. 3. Coefficient of thermal conductivity: Injection blanket is superior to thread throwing blanket because of its thin fiber. 4. Tensile and flexural strength: Thread throwing blanket is superior to injection blanket because of its coarse fiber. 5. Application of making ceramic fiber block: It is superior to injection blanket because the fiber of thread throwing blanket is much coarser and longer. Injection fiber blanket is easy to be broken and torn during the process of block production folding, while thread throwing fiber blanket can be tightly folded and cannot be easy to damage. The quality of the block will directly affect the quality of the lining. 6. The vertical layer spread application of large pieces of blankets such as heat recovery boiler: Thread throwing blanket has better tensile resistance and is more durable due to its coarse and long fiber filament, so thread throwing blanket is superior to injection blanket.
Q:How to keep ceramic fiber board?
Ceramic fiber board is rigid and high temperature resistant ceramic fiber board, using injection fiber as the raw material of ceramic fiber board and adding a definite proportion of the binder and packing grade additives. It is fully dispersed into paste in the mud pits through beater. It is pumped into the forming pool and stirred by using compressed air. It is made by putting mould into the forming pool and making the fiber pulp adsorbed on the mould by using the principle of vacuum. Ceramic fiber board is characterized by low thermal conductivity, good high temperature stability, resistance to air flow scouring, uniform density, excellent thermal shock resistance, excellent chemical erosion resistance( except phosphoric acid, hydrofluoric acid and strong alkali) and easy installation. It has good heat insulation capacity, which contributes to reducing the energy cost and cycle time and protects the furnace shell from the influence of heat shocks. It can also be directly used as refractory materials.
Q:Is high density ceramic fiber board environmentally friendly?
As far as I know, high density ceramic fiber board is environmentally friendly. For it is a kind of plate pressed by the raw material of ceramics and other plant fibers combining urea formaldehyde resin or other synthetic resins under the conditions of heat with pressure, it is more natural and environmental.
Q:What is the use of ceramic fiber rope?
Ceramic fiber loose cotton is made through such a process: Put highly purified raw materials like chamotte, alumina powder, silica powder, silica powder and zircon in high temperature industrial furnace, melt them to form fluid, then use compressed air to inject or thread throwing centrifuge throw it into threadiness, finally use cotton condenser to form ceramic fiber cotton. And fiber cotton can be further processed into kinds of products, such as fiber blanket, board, paper, cloth, rope, etc. Ceramic fiber is highly thermal insulated with such advantages as light weight, high strength, antioxidation, low thermal conductivity coefficient, good softness, corrosion resistance, low heat capacity, sound absorption, etc.
Q:What's the function of high temperature ceramic fiber blanket?
Ceramic fiber is a kind of fibrous lightweight refractory material with light weight, high temperature resistance, good thermal stability, low thermal conductivity, low specific heat and mechanical shock resistance and other advantages, so it is widely applied in industries such as machinery, metallurgy, chemical engineering, petroleum, ceramics, glass and electronics.
Q:What are the specifications of ceramic fiber blanket?
Manufacturing technique: injection. According to refractory temperature, thread throwing is divided into: ordinary type, standard type, high purity type, high alumina type, aluminum zirconium type and zirconium containing type. Refractory temperature ranges from 950 to 1400 degree.

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