Ceramic Fiber Insulation Paper STD 1260℃ Furnace Heat Insulation

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Qingdao
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620 roll
Supply Capability:
20000 roll/month

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Product Description:

1.Description of Ceramic Fiber Products :

Ceramic fiber product is made from high quality Gao-ling clay, high purity alumina and silica oxides by spun or blown process. It is asbestos free. No chemical binder is added. Double-side needling provides blanket with great tensile or handing strength for easy installation. 


2.Main features of Ceramic Fiber Products:

Low thermal conductivity        High tensile strength

Resilient to thermal shock       Corrosion resistance   

        

3. Ceramic Fiber Products Images:

 

Ceramic Fiber Insulation Paper  STD 1260℃  Furnace Heat Insulation

Ceramic Fiber Insulation Paper  STD 1260℃  Furnace Heat Insulation


4. Microporous Insulation Board Technical Parameters

There are four kinds of ceramic fiber products according to the temperature and chemical content. They are STD(1260),HP(1260),HA(1350, high alumina),HZ(1430,contain ZrO2).

1) For the blanket, the bulk density will be 64kg/m3, 96 kg/m3, 128 kg/m3, 160 kg/m3.

2) For the paper, the bulk density will be 160-220 kg/m3.

3) For the board, the bulk density will be 240-400kg/m3.

and etc

Application

   Petrochemical process heater refractory fiber lining                            General furnace backup insulation

   Heat treating furnace or intermittent (shuttle) kiln hot face lining        Electrical insulator

   Heat seals for kiln car or furnace door                                                   High temperature acoustic   

Fire protection

If you need other detail information, please contact with us

 

5.FAQ

We have organized several common questions for our clientsmay help you sincerely 

  How about our ceramic fiber products

A world class manufacturer & supplier of ceramic fiber product is one

 of the large scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 80000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirement.

How to guarantee the quality of the products

We have established the international advanced quality management system every link from raw material to final product we have strict quality test; We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.

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Q:How is the ceramic fiber cotton performance?
Raw materials such as the calcined fireclay of high purity, alumina powder, silica powder, chrome sand are fused with high temperature in industrial electric furnace and fluid is formed. Then using air compression injection or thread throwing machine to make fiber, ceramic fiber cotton is formed through cotton collecting of condenser. Fiber cotton can be further processed into fiber blanket, board, paper, cloth, rope and other products. Ceramic fiber is a kind of efficient thermal insulation material, characterized by light weight, high strength, oxidation resistance, low thermal conductivity, good flexibility, corrosion resistant, small heat capacity and sound insulation, etc.
Q:What is the material of ceramic fiber?
1、Ceramic fiber, ceramic fiber felt for short, is a fireproof material (such as flint clay) owing to resistance to high temperature. The fibrous substance, formed from being melt by electric arc and then blew up by compressed air, is called as ceramic fiber cotton. 2、Ceramic fiber cotton can be made into a variety of ceramic fiber products. The ceramic fiber cotton content of domestic ceramic fiber felt AI2O3 is 62% and 45%. The former one can be used in the temperature of 1150-2000℃ while the latter is in 1000℃.
Q:Who knows the density of ceramic fiber board?
Ceramic fiber billet with some proportion of binder as its raw material, ceramic fiber high density board is made out via processes like pressing, solidification setting, vertical and horizontal cutting, etc. The density of fiber board via wet forming process is 280-320 kg/m3. The lighter one is ceramic fiber blanket in the international standard, and the maximum density is about 700 kg/m3.
Q:Who can tell me what the ceramic fiber density is?
The density of ceramic fiber module is generally within the range of 200-220. The earliest produced ceramic fiber module is made from ceramic fiber injection blanket, for the fiber of injection blanket is fine and short, making the expansiveness of the module made out of it relatively stable. While in recent years, considering the cost of production, most ceramic fiber modules are made from thread throwing blanket for it has large tensile force. Select the density and thickness of the ceramic fiber module according to the furnace body temperature, the thermal state of modules and the thermal atmosphere inside the furnace. If it’s just used as insulating layer, the density of 200kg/m3 is suggested.
Q:How to keep ceramic fiber board?
Ceramic fiber laminated board belongs to high temperature resistant fiber board technology, and especially involves ceramic fiber board technology. It is made by using ceramic fiber as material. Its feature lies in that ceramic fiber is first made into ceramic fiber paper. 1. Multilayer ceramic fiber papers are stacked, pressurized and made into board. Binder layer is set every two layers of ceramic fiber paper one. 2. The thickness of the ceramic fiber paper one is 0.2-1.0mm. The thickness of binder layer is 2 0.5-3.0mm. The fiber diameter of ceramic fiber raw material is 1-5μm and the fiber length is 10-100mm. Ceramic fiber laminated board made by using the practical new program, has high density, strong tensile and impact resistant capability, good friction resistance performance, and certain flexibility, which is especially suitable for the sealing of the high temperature parts, the repair of furnace gaps, the backing lining of refractory materials, etc.
Q:What is the feature of ceramic fiber washer?
mifso-11 Ceramic fiber washer is made by Xinxing Sealing Material Plant via many process like accurate cutting, dotting punch, stamping die, etc. (Part of products would be through another process----bonded by high-pressure binder. All products can be customized in accordance with customers’ size. Specification: Diameter: 10mm--- infinite great. Here follows the product features: 1) Continuous use temperature can reach 1000℃ while short time using temperature is up to 1260℃. 2) It is highly resistant to acid-base corrosion and erosion of molten metal (eg. aluminum and zinc). 3).It is good in high temperature strength and thermal insulation properties (please refer to physical and chemical indicators.) 4) It is better in electricity insulation than glass fiber. 5) It is non-toxic, harmless and odourless.
Q:Who knows well about the production process of the ceramic fiber?
It’s briefly taught in chemistry class at middle school that ceramic fiber is a new lightweight refractory with high temperature resistance, good thermal stability, low thermal conductivity, low heat capacity, mechanical vibration resistance, small thermal expansion and thermal insulation. 1. The manufacturing process of preform body: A. mixing process: weighing and putting in single ceramic raw material in accordance with the formula---stirring well in the blending basin---pumping in the higher place pond---sieving (twice) ---deironing (twice)
Q:What is the thickness of ceramic fiber paper?
The thinnest ceramic fiber paper is 0.5mm. Ceramic fiber paper can be used as high temperature thermal insulation material for various industrial furnaces, steel ladles, foundry ladles as well as submerged nozzles, as electric and thermal insulation material for industrial furnaces, as sealing material for expansion joint of furnace door and body, as lining of cast aluminum model, as demoulding glass ceramics and hot-melt glass, as high temperature sealing gasket, as thermal and electric insulation material for heating equipment of apparatus, as noise elimination as well as thermal insulation material for muffler, and as thermal insulation material for exhaust pipe, etc.
Q:Who can tell me what ceramic fiber blanket is?
Ceramic fiber is also called aluminum silicate fiber, with aluminum oxide and silicon oxide as its main constituents and other little constituents. According to different constituent proportion and the added ancillary constituent, temperature resistance ranges from 900 to 1700 degree. There is also higher temperature resistance fiber like inorganic fiber. The constituent category is nearly same, but the difference of composition proportion is very big. It has other names in practices.
Q:Who can introduce how to use ceramic fiber binder?
1、It can be directly used with water, and it requires little maintenance with quality assured. The bonding strength is 3.5 times of concrete. 2、Tooth shape method is applied to bond thin layers with a little binder. And the binder is only 4-6mm in order to avoid hollowing tiles. 3、It is easy for workers to operate, greatly increasing efficiency of tiling. And it is very waterproof and resistant to moisture and seepage. 4、It is soft so that it won’t press tiles or cause cracks. It can stand thermocycling without detaching from base. 5、There is no need to soak tiles in water in advance and get walls wet, which can reduce working process and improve efficiency. 6、On the construction site, workers can finish the ratio of binder in accordance with proportion just in bucket, which is clean as well as efficient, and also reduces dust on building site.

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