Ceramic Fiber Blanket for Forge furnace

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Qingdao
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3 roll
Supply Capability:
10000 roll/month

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Product Description:

Composite of Ceramic Fiber Blanket  for Forge furnace

Ceramic Fiber Blanket  for Forge furnace is made from high quality clay, high

purity alumina and silica oxides by spun or blown process.

 

Ceramic Fiber Blanket  for Forge furnace: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Blanket  for Forge furnace also has difference, and they are suitable for different working temperatures.

 

Main Features of the Ceramic Fiber Blanket  for Forge furnace

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Blanket  for Forge furnace

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Blanket  for Forge furnace Images

 Ceramic Fiber Blanket  for Forge furnace

 

Ceramic Fiber Blanket  for Forge furnace Specification

 

Type

STD

HP

HA

HZ

Classification     Temperature (°C)

1260

1260

1350

1430

Working     Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density      (kg/m3)

64,96,

64,96, 

64,96,

64,96, 

128,160

128,160

128,160

128,160

Shrinkage     on heating (%)

3

3

3.5

3.5

(24 hours,   density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal   conductivity   by different temperature   (w/m.k) (density as   128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)     

    0.26(1200°C)

 0.31(1200°C)

Tensile     strength (MPa)

0.04

0.04

0.04

0.04

(density as   128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

 

FAQ of Ceramic Fiber Blanket  for Forge furnace

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

Q7:Can you offers samples?

A:Of coures,samples are free but freight paid by the buyers.

Q8:What is the service life of your products?

A:The service life of different bricks is unlike.It also depends on your using condition and method.

Q9:Can you accept OEM for Ceramic Fiber Insulation Roll?

A:YES! We can according your demand to produce.

Q10:Can U accept the detective of the third-party verification company ?

A:YES! We can accept the detective from any third-party verification company including the SGS, BV and so on.

 

If you have any enquiry,please don't hesitate to contact us, we will provide our best products and services for you!!

 

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Q:What are the features of ceramic fiber module?
It has good chemical stability; excellent thermal stability and good elasticity. When ceramic fiber module is in a state of prepressing and after the furnace lining is completed, the expansion of the ceramic fiber module makes lining seamless and can compensate the shrinkage of fiber lining so as to improve the heat-insulating performance of fiber lining. The overall performance is good; It possesses excellent thermal stability and thermal shock resistance; Ceramic fiber module is quickly installed. The anchoring parts are set on the cold face of wall lining to reduce the requirements of anchoring parts materials.
Q:Is ceramic fiber cotton block poisonous?
The dust produced by ceramic fiber cotton block is harmful to body, mainly presented as respiratory symptom, skin and eye irritation symptom, lung function reduction, obvious change of chest radiograph abnormities.
Q:Does anybody know about the property and application of the ceramic fiber heating plate?
Ceramic heater plate is a heater with high heating temperature and long service life. It can adapt to increasingly high requirement on working temperature in modern industries, particularly the chemical industry, chemical fiber, engineering plastics, plastic machinery, electronics, medicine, food and various pipelines. Ceramic heater is formed by putting screw-type resistance wire through specially designed high temperature resistant ceramic tile and extending it precisely. It is flexible with beautiful metal shell ceramic fiber as the insulating layer, forming effective high temperature and high power density. It is a heater with band form, flexible design and easy installation. Element structure of ceramic heating plate (far-infrared heating plate, embedded ceramic heating plate): Adopting high radiance glaze and ceramic material with good thermal shock performance as base material, ceramic heating plate is sintered at a time with high-quality nichrome wire.
Q:What’s soluble ceramic fiber?
It’s alkali earth ceramic fiber with main components of SiO2, MgO, and CaO. With certain solubility in the human body fluid to be less harmful to human health, it is called soluble ceramic fiber. The introduction of such components as MgO, CaO, etc. in the soluble ceramic fiber, on one hand, is conducive to extending the viscosity range of and conditions for the fiber forming, enhancing the chance of fiber forming and the flexibility of fibers. On the other hand, it produces low melting compounds like CaO•SiO2, CaO ·Mgo·2SiO2 etc, decreasing the heat resistance of the fiber. Therefore, the ordinary soluble fiber belongs to inferior ceramic fiber, and its product is mainly used as backing material for the industrial furnace. To realize the improvement of heat resistance of soluble fiber, the method of adding ZrO2 into it is adopted, increasing the viscosity of glass phase and inhibiting the growth rate of grains after the fiber is heated and crystallized.
Q:What is the difference between ceramic fiber insulated cotton and aluminum silicate cotton?
Aluminum silicate cotton is a mineral material, and another name is ceramic fiber thermal insulation cotton. It is mainly because of that the composition of aluminum silicate and ceramics is approximately the same. But in exporting and product classification, they belong to the same refractory material in the essence. One is named by its physical composition while the other is translated according to foreign habit.
Q:What high temperature can the refractory ceramic fiber cloth tolerate?
Ceramic fiber cloth has high temperature resistance, 1000℃ continuous operating temperature, low thermal conductivity, thermal shock resistance, low thermal capacity; excellent heat insulation performance, long service life; resistant to erosion of nonferrous metals such as aluminum and zinc, etc.; good low and high temperature strength; non-toxic, harmless, and no adverse effect on environment; easy construction and installation.
Q:What are the specifications of ceramic fiber rope?
Main parameters of ceramic fiber textile: Al2O3: ≥45% SiO2 ≥96%, fiber diameter (micron): 2-5, burning loss(%): 18 ±3, continuous use temperature (℃): 650(glass fiber)-1050 (stainless steel wire), hot-shrinkage rate(%): <4% (nine hours under 1150℃), thermal conductivity(w/mk): <0.20 (800℃), shot content(%): none, volume and density(kg/m3): 350 – 600.
Q:What are the specifications and models of the ceramic fiber board?
The first choice of ceramic fiber board is Langfang Tengzhi refractory, which has good qualities and performance, durable service and can be the best alternative for asbestos! The ceramic fiber board, felt, cloth, strip, rope, thread and paper are complete in specifications .
Q:What's the function of high temperature ceramic fiber blanket?
Ceramic fiber blanket is made from aluminum silicate fiber filament through special double needling technique. Fiber’s intertexture degree, delamination resistance, strength of extension and the surface roughness are greatly improved after the special double needling technique. Ceramic fiber blanket doesn’t contain any organic binder so as to ensure that ceramic fiber blanket has great plasticity and stability in high and low temperature conditions. Typical application: the high-temperature heat insulation of aerospace, steel and petrochemical; fire protection and heat insulation of military equipment; heat insulation of industrial furnace, wall lining and backing lining of heating devices; heat insulation of high temperature devices; heat insulation of high temperature pipes; thermal insulation and fireproofing of electronic components; high-temperature gasket and raw materials of module and folded pieces.
Q:Who can tell me what the ceramic fiber density is?
Refractory ceramic fiber material, a kind of light and efficient thermal insulation material, owns the following advantages compared with traditional thermal insulating material: Ceramic fiber lining has low volume density. It is over 75%lighter than the light weight insulating brick, and 90%-95% lighter than the light weight castable lining. If fiber lining is used, the steel structure load of furnaces can be greatly reduced and its service life will be prolonged. Ceramic fiber lining has low thermal capacity which is only about l/10 of that of the light weight and heat resistant lining and light weight castable lining. The thermal capacity of the lining material is proportional to its mass. Low thermal capacity means that furnaces absorb less heat in the reciprocating operation, meanwhile accelerate its temperature rise, greatly reducing energy consumption during the operation and control of the furnace temperature, and particularly making the starting-up and blowing-out of heating furnaces obtain remarkable energy conservation effect. Ceramic fiber lining has low thermal conductivity. When the average temperature is 400℃, its thermal conductivity coefficient is less than 0.1w/mk; when the average temperature is 600℃, its thermal conductivity coefficient is less than 0.15w/mk; when it is 1000℃, the thermal conductivity coefficient is less than 0.25w/mk, which is around l/8 of that of the light clay brick and l/10 of that of the lightweight and heat resistant lining, achieving excellent thermal insulation effect. Ceramic fiber lining has easy construction. Expansion joints are not needed during the construction process, construction personnel can take up work right after basic training, and the construction technical factors have little impact on the lining’s thermal insulation performance.

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