Ceramic Fiber Blanket for Forge furnace

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Qingdao
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3 roll
Supply Capability:
10000 roll/month

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Product Description:

Composite of Ceramic Fiber Blanket  for Forge furnace

Ceramic Fiber Blanket  for Forge furnace is made from high quality clay, high

purity alumina and silica oxides by spun or blown process.

 

Ceramic Fiber Blanket  for Forge furnace: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Blanket  for Forge furnace also has difference, and they are suitable for different working temperatures.

 

Main Features of the Ceramic Fiber Blanket  for Forge furnace

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Blanket  for Forge furnace

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Blanket  for Forge furnace Images

 Ceramic Fiber Blanket  for Forge furnace

 

Ceramic Fiber Blanket  for Forge furnace Specification

 

Type

STD

HP

HA

HZ

Classification     Temperature (°C)

1260

1260

1350

1430

Working     Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density      (kg/m3)

64,96,

64,96, 

64,96,

64,96, 

128,160

128,160

128,160

128,160

Shrinkage     on heating (%)

3

3

3.5

3.5

(24 hours,   density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal   conductivity   by different temperature   (w/m.k) (density as   128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)     

    0.26(1200°C)

 0.31(1200°C)

Tensile     strength (MPa)

0.04

0.04

0.04

0.04

(density as   128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

 

FAQ of Ceramic Fiber Blanket  for Forge furnace

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

Q7:Can you offers samples?

A:Of coures,samples are free but freight paid by the buyers.

Q8:What is the service life of your products?

A:The service life of different bricks is unlike.It also depends on your using condition and method.

Q9:Can you accept OEM for Ceramic Fiber Insulation Roll?

A:YES! We can according your demand to produce.

Q10:Can U accept the detective of the third-party verification company ?

A:YES! We can accept the detective from any third-party verification company including the SGS, BV and so on.

 

If you have any enquiry,please don't hesitate to contact us, we will provide our best products and services for you!!

 

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Q:What’s soluble ceramic fiber?
It’s alkali earth ceramic fiber with main components of SiO2, MgO, and CaO. With certain solubility in the human body fluid to be less harmful to human health, it is called soluble ceramic fiber. The introduction of such components as MgO, CaO, etc. in the soluble ceramic fiber, on one hand, is conducive to extending the viscosity range of and conditions for the fiber forming, enhancing the chance of fiber forming and the flexibility of fibers. On the other hand, it produces low melting compounds like CaO•SiO2, CaO ·Mgo·2SiO2 etc, decreasing the heat resistance of the fiber. Therefore, the ordinary soluble fiber belongs to inferior ceramic fiber, and its product is mainly used as backing material for the industrial furnace. To realize the improvement of heat resistance of soluble fiber, the method of adding ZrO2 into it is adopted, increasing the viscosity of glass phase and inhibiting the growth rate of grains after the fiber is heated and crystallized.
Q:What's the function of high temperature ceramic fiber blanket?
It is light in quality, good in heat insulation performance, thermal stability and chemical stability, easy to process and convenient in construction. It is neither wear-resisting nor resistant to impact. It cannot resist scouring of high speed air flow and the erosion of slag.
Q:What are the specifications of ceramic fiber packing?
5 x 5mm-200 x 200mm. It is usually woven by a soft stringy material. Sealing is achieved by filling seal cage with stripes whose cross-sectional area is square. Packing is divided into aramid packing, graphite packing, anti-sunction packing, high water-based fluid packing, carbon fiber packing, aramid carbon fiber packing, aramid anti-sunction packing, ramie packing.
Q:What are the specifications and models of the ceramic fiber board?
It’s refractory material and can keep good mechanical strength even after heating. Compared with fiber blankets and felts, it is thermal insulation product with rigidity and supporting strength. Its making principle adopts injection fiber (which is short, fine, and easy to smash).
Q:Who can introduce how to use ceramic fiber binder?
Method: 1、Stir 1) Pour drinking water into mixing barrel, and then pour cementing agent orderly according to amount, and the mixing ratio is: water: dry powder 1:4. Then stir it evenly with a motor stirrer (750W) and the speed is 150r/min. 2、After watering it (placing it still) for 15 minutes, stir it again for 1-3 minutes.
Q:What’s the difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket?
The difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket: refractory ceramic fiber material is a kind of lightweight and efficient heat preservation and heat insulation material. Its advantages are as follows: the volume and density of ceramic fiber as lining are low. Ceramic fiber lining is 75% lighter than lightweight insulating brick lining and 90%-95% lighter than lightweight castable lining. If fiber lining is adopted, steel structure load of furnace can be greatly reduced and the service life of the furnace can be prolonged. Heat capacity (heat storage) of ceramic fiber as lining is low: Heat capacity of ceramic fiber is about 1/10 that of lightweight and heat resistant lining and lightweight castable lining. Heat capacity of furnace lining material is proportional to the weight of the furnace lining. Low thermal capacity means that furnace absorbs less heat in the reciprocating operation and, at the same time, the speed of warming gets faster, which greatly reduces the energy consumption of the furnace temperature operation and control and especially plays a very significant role in energy saving effect in the starting-up and blowing-out of heating furnace. Thermal conductivity of ceramic fiber as lining is low: When the average temperature is 400℃, 600℃ and 1000℃, thermal conductivity coefficient of ceramic fiber as lining is less than 0.1w/mk, 0.15w/mk and 0.25w/mk respectively, which is 1/8 that of lightweight fireclay brick and 1/10 that of lightweight and heat resistant lining. Ceramic fiber as lining has prominent insulation performance. Ceramic fiber as lining is easy to construct: Expansion gap is not needed during the construction process. Construction personnel can start to work after basic training and construction technology has little effect on the heat insulation effect of lining.
Q:What is the difference between nanometer ceramic board and ceramic fiber board?
Ceramic fiber board, also called aluminum silicate fiber board, is a kind of refractory material. It still keeps good mechanical strength even after heating. Compared with fiber blanket and fiber felt, it is rigid and a fiber thermal insulation product with supporting strength. Features: Apart from the excellent performances owned by the corresponding diffuse ceramic fiber cotton, it has solid quality, good toughness and intensity, excellent ability to resist wind erosion. It isn’t bulgy when heating, light in quality, easy to construct and arbitrary to cut and blend. It is the ideal energy-saving material of furnace, pipe and other insulation equipment. 1. high crushing strength and long service life; 2. low thermal capacity and low thermal conductivity; 3. not brittle material and good toughness; 4. precise size and good smoothness; 5. Easy to cut, install and construct; 6. excellent ability to resist wind erosion; 7. continuous production, even fiber distribution and stable performance.
Q:What's the function of ceramic fiber rope?
It can be used in heat insulation and preservation of all kinds of furnaces, high temperature pipes and containers; the sealing of furnace doors, valves and flanges, the fireproof door and fireproof shutter materials, high temperature furnace door curtains; heat insulation of engine and meter, fireproof cable coated materials, high temperature fireproof materials, heat insulation covering cloth, the high temperature expansion joint filler, flue lining; high temperature resistant labor insurance products, fire-proof suit, high temperature filtration, sound-absorbing and other fields of replacing asbestos.
Q:What is the difference of ceramic fiber asbestos cloth?
The main function of ceramic fiber is resistant to fire and high temperature, fireproof, thermal insulation. Its maximum applicable temperature is 1260℃. The general thickness is 1.5-5mm. The width is 1 meter or below the specification. Long-term applicable temperature is 1100℃. Asbestos cloth is used as binding up thermal insulation material for various equipment and heat conductivity system. Asbestos cloth is interweaved with quality asbestos yarn and applicable to thermal insulation equipment as heat insulation material or can be made into other asbestos products.
Q:How is the quality of ceramic fiber vermiculite cloth?
The quality of ceramic fiber vermiculite cloth is good, and its advantages are as follows: high temperature resistance, low thermal conductivity, thermal shock resistance, low thermal capacity; excellent heat insulation performance, long service life; resistant to erosion of nonferrous metals such as aluminum and zinc, etc.; good low and high temperature strength; non-toxic, harmless, and no adverse effect on environment.

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