Ceramic Fiber Blanket Applied in Kiln Hot Face Lining

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Product Description:

Composite of Ceramic Fiber Blanket Applied in Kiln Hot Face Lining

Ceramic Fiber Blanket is made from high quality clay, high

purity alumina and silica oxides by spun or blown process.

 

Types of Ceramic Fiber Blanket: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Blanket also has difference, and they are suitable for different working temperatures.

 

Main Features of Ceramic Fiber Blanket Applied in Kiln Hot Face Lining

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Blanket Applied in Kiln Hot Face Lining

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Blanket Applied in Kiln Hot Face Lining

 

Product Process

 

Ceramic Fiber Blanket Applied in Kiln Hot Face Lining

  

Ceramic Fiber Blanket Applied in Kiln Hot Face Lining Specification

 

Type

STD

HP

HA

HZ

Classification   Temperature (°C)

1260

1260

1350

1430

Working   Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density    (kg/m3)

64,96,

64,96, 

64,96,

64,96, 

128,160

128,160

128,160

128,160

Shrinkage   on heating (%)

-3

-3

-3.5

3.5

(24 hours, density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal conductivity   by different temperature   (w/m.k) (density as 128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)   

  0.26(1200°C)

 0.31(1200°C)

Tensile   strength (MPa)

0.04

0.04

0.04

0.04

(density as 128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

 

FAQ of Ceramic Fiber Blanket Applied in Kiln Hot Face Lining

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

 Q7:Can you offers samples?

A:Of coures,samples are free but freight paid by the buyers.

Q8:What is the service life of your products?

A:The service life of different bricks is unlike.It also depends on your using condition and method.

Q9:Can you accept OEM for Ceramic Fiber Insulation Roll?

A:YES! We can according your demand to produce.

Q10:Can U accept the detective of the third-party verification company ?

A:YES! We can accept the detective from any third-party verification company including the SGS, BV and so on.

 

If you have any enquiry,please don't hesitate to contact us, we will provide our best products and services for you!!

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Q:What is the standard of ceramic fiber board?
Basalt fiber cloth is high-strength and permanently fire resistant. It can endure above 1000℃ in a short period while 760℃ in a long period, which is an ideal material to replace asbestos and glass fiber cloth. Ceramic fiber products use ceramic fiber as raw materials, and boast with such advantages as light weight, resistance to high temperature, good heat stability, low thermal conductivity and specific heat, resistance to mechanical shock, etc., they are used in the environment of high temperature, high pressure and easy abrasion.
Q:Who can introduce how to use ceramic fiber binder?
1、 Pour tile cementing agent into water and stir it into paste (mixing ratio: 20 kg powder+6 kg water). After stirring, place it about 10 minutes, and then stir it slightly, finally it can be used, which is helpful to fortify binding force. 2、Paint cementing agent onto the working surface with tooth-shaped scraper to assure it is distributed evenly in tooth shape. 3、Press tiles onto it in the open assembly time.
Q:What are the specifications of ceramic fiber blanket?
Specifications of ceramic fiber blanket: 15,000x610/1220x10mm, 14,400x610/1220x12.5mm, 7200x610/1220x20mm, 7200x610/1220x25mm, 5000x610/1220x30mm, 4000x610/1220x40mm, 3000x610/1220x50mm.
Q:What is the difference between ceramic fiber insulated cotton and aluminum silicate cotton?
Aluminum silicate cotton is a mineral material, and another name is ceramic fiber thermal insulation cotton. It is mainly because of that the composition of aluminum silicate and ceramics is approximately the same. But in exporting and product classification, they belong to the same refractory material in the essence. One is named by its physical composition while the other is translated according to foreign habit.
Q:What is the difference between nanometer ceramic board and ceramic fiber board?
The difference between nanometer ceramic fiber board and ceramic fiber board is as follows: The traditional ceramic fiber board with good heat insulation and high temperature resistance is widely applied in some furnaces, but some deficiencies, such as low strength, still exist in this kind of traditional products, which restricts its application in furnaces with high temperature, high pressure and stress. However, product performance is greatly improved with the introduction of nanotechnology and the use of special manufacturing technique. It has high strength, low thermal conductivity, good thermal insulation performance, obvious energy saving effect, which can improve the safety of furnace and develop performance of the product under the condition of high temperature and high pressure.
Q:How to keep ceramic fiber board?
Ceramic fiber board is rigid and high temperature resistant ceramic fiber board, using injection fiber as the raw material of ceramic fiber board and adding a definite proportion of the binder and packing grade additives. It is fully dispersed into paste in the mud pits through beater. It is pumped into the forming pool and stirred by using compressed air. It is made by putting mould into the forming pool and making the fiber pulp adsorbed on the mould by using the principle of vacuum. Ceramic fiber board is characterized by low thermal conductivity, good high temperature stability, resistance to air flow scouring, uniform density, excellent thermal shock resistance, excellent chemical erosion resistance( except phosphoric acid, hydrofluoric acid and strong alkali) and easy installation. It has good heat insulation capacity, which contributes to reducing the energy cost and cycle time and protects the furnace shell from the influence of heat shocks. It can also be directly used as refractory materials.
Q:What is ceramic fiber felt?
Ceramic fiber felt is a kind of fibrous lightweight refractory material with light weight, high temperature resistance, good thermal stability, low thermal conductivity, low specific heat and mechanical shock resistance and other advantages, so it is widely applied in industries such as machinery, metallurgy, chemical engineering, petroleum, ceramics, glass and electronics.
Q:What are the specifications and models of the ceramic fiber board?
For ceramic fiber board, there is no rated temperature, instead, classification temperature is generally called which includes four types: 1000℃, 1260℃, 1400℃, 1430℃, and 1600℃. Its continuous use temperature is usually 150-200℃ lower than its classification temperature.
Q:What’s the maximum bearing temperature of the refractory and high temperature resistant ceramic fiber cotton?
It depends on what material the ceramic fiber gasket uses. It’s usually referred to high temperature gasket made from ceramic fiber paper. It is generally classified into normalized form and high alumina type, of which the former can resist the maximum temperature of 1260℃ and its continuous use temperature is 1000℃, the latter can be used for a long period at the temperature of 1200℃. Nichrome wire, stainless steel wire and glass fiber are reinforced. Ceramic fiber coating cloth and slag cloth, sintering ceramic fiber cloth and ceramic fiber fumigation cloth) Characteristics of the ceramic fiber cloth: high temperature resistance, low heat conductivity, thermal shock resistance, low thermal capacity; superior insulating property at high temperature, long service life; resistance to nonferrous metals like molten aluminum and zinc erosion; low and high temperature strength; innocuity with no adverse effect on the environment.
Q:What are the specifications of ceramic fiber thermal insulation pipe?
ф22mm ф27mm ф34mm ф42mm ф48mm ф60mm ф76mm ф89mm ф114mm ф140mm ф168mm ф219mm ф273mm ф325mm ф377mm ф426mm ф480mm ф530mm ф630m All of these specifications belongs to the international standard pipe diameter. Thermal insulation pipe is used for the transportation of liquid, gas and other medium. And it is often used in the pipe thermal insulation projects in petroleum, chemical industry, military, central heating, central air-conditioner, and municipal administration, etc.

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