Casting Used Porous Alumina Ceramic Foam Filter for Foundry

Casting Used Porous Alumina Ceramic Foam Filter for Foundry

Ref Price:: $0.10 - 1.00 / pc

Loading Port:: Qingdao

Payment Terms:: TT or LC

Min Order Qty:: 200 pc

Supply Capability:: 200000 pc/month

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Item specifice

Refractory:

Refractory

1.Product Description of ceramic foam filter

Ceramic foam filter is a kind of effective molten metal filter. It’s three-dimensional connected mesh skeleton structure and high porosity makes it has many advantages,large surface area of slags collection,large inner surface area of filtering,Small flow resistance,good filtering effect,etc.

2. Functions of ceramic foam filter
decontaminate the melting metal liquid,Simplified gating system

Improve the metallurgical structure of the castings,Reduce imparities of the castings

Improve casting quality rate,Reduce casting internal re-oxidation defects

Reduce the surface defects after machining of the castings

3.Physical and chemical properties

Material	Alumina	Silicon Carbide	Zirconia	Magnesia
Color	White	Grey black	Yellow	Dark yellow
Pore Density	8-60ppi	8-60ppi	8-60ppi	8-60ppi
Porosity	80-90%	80-90%	80-90%	80-90%
Refractoriness	≤1100°C	≤1500°C	≤1700°C	≤1000°C
Bending Strength	>0.6Mpa	>0.8Mpa	>1.0Mpa	>0.6Mpa
Compression Strength	>0.8Mpa	>0.9Mpa	>1.2Mpa	>0.8Mpa
Volume-weight	0.3-0.45g/cm3	0.35-0.5 g/cm3	0.9-1.5 g/cm3	0.35-0.5 g/cm3
Thermal shock resistance	6times/1100°C	6times/1100°C	6times/1100°C	6times/1100°C
Application	Aluminium , Aluminium alloys and other Non-ferrous alloys	Ductile Cast Iron, Malleable Cast Iron,Gray iron and other Cast Iron	High melting point metal alloys likeSteel,AlloySteel,Stainless Steel etc	Magnesium and High-Active Alloy

Specifications for Alumina Casting

Dimensions (mm)	Dimensions (inch)	Pouring Rate (kg/s)	Filtration Capacity (ton)
178×178×50	7×7×2	0.2-0.6	5
228×228×50	9×9×2	0.3-1.0	10
305×305×50	12×12×2	0.8-2.5	15
381×381×50	15×15×2	2.2-4.5	25
430×430×50	17×17×2	3.0-5.5	35
508×508×50	20×20×2	4.0-6.5	45
585×585×50	23×23×2	5.0-8.6	60

Specification for Iron casting

Dimension (mm)	Pouring Rate (kg/s)		Filtration Capacity (kg)
Dimension (mm)	Grey Iron	Ductile Iron	Grey Iron	Ductile Iron
40×40×22	4	3	65	32
50×50×22	6	4	100	52
75×50×22	9	6	150	75
75×75×22	14	9	220	100
100×50×22	12	8	200	100
100×75×22	18	12	300	150
100×100×22	25	16	400	200
150×150×22	50	36	900	450

Specification for Steel/Magnesium casting

Dimensi ons (mm)	Zirconia Foam Filter		Dimensions (mm)	Magnesia Foam Filter
Dimensi ons (mm)	Pouring Rate(kg)	Filtration Capacity(kg)	Dimensions (mm)	Pouring Rate(kg)	Filtration Capacity(kg)
50×50×22	3~5	30	50 D×22	4.0	60
50×75×22	4~6	40	60 D×22	7.0	80
75×75×22	7~12	60	90 D×22	10.0	120
75×100×22	8~15	80	120 D×22	16.0	160
100×100×22	14~20	100	100×100×22	13.0	140
50 D×22	2~6	18	150×150×25	22.0	260
80 D×22	6~10	50	230×230×30	130.0	3100
90 D×22	8~16	70	300×300×40	260.0	5200

4.Usage of ceramic foam filter

5.FAQ

We have organized several common questions for our clients，may help you sincerely：

①How about your Warranty？

Warranty: 1-Year for the whole light. Warranty is based on correct storage, installation, using and maintenanc

②How to guarantee the quality of the products？

We have established the international advanced quality management system，every link from raw material to final product we have strict quality test；We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.

③How long can we receive the product after purchase?

In the purchase of product within three working days, We will arrange the factory delivery as soon as possible. The pecific time of receiving is related to the state and position of customers.Commonly 7 to 10 working days can be served.

Q:Ceramic filter fineness thin mud suction is not what to do more: With ceramic filter to treat pulp dehydration, the particle size is too large, the particles are easy to precipitate, the particle size is too small, too much mud, then the water content of the filter cake will increase, and the life of the ceramic filter plate will be reduced.

Q:The efficiency of ceramic filter is low. What's wrong with it?: Ceramic filter by vacuum suction effect in the ceramic filter plate to cake drying purpose, ceramic filter plate needs cleaning and life, if you discover that the slurry sucking effect is poor or even grout should first consider these three aspects:Ceramic filter plateTwo factors of ceramic filter plate most likely, respectively is the rupture and plugging holes: the rupture will lead to distortion and poor vacuum cleaning; plugging holes will cause the filter plate suction effect is poor even if grout, ceramic filter plugging hole, can strengthen cleaning (such as shorten the cleaning cycle, prolong the cleaning time, increase the amount of nitrate), such as strengthening the cleaning effect is still not improved, it should consider the life approaching should be scrapped and replaced with ceramic filter plate new (replacement plate should not put new or different manufacturers is mounted on the same line, best can complete change).Vacuum system failureThe vacuum degree of ceramic filter is usually about -0.085MPa. If the abnormal vacuum is found, the normal vacuum suction can not be provided, and the suction effect will be poor, or even the pulp will not be sucked.If the vacuum is abnormal, should adhere to the vacuum pump, vacuum connection pipe is whether the fault Water Leakage leakage, distribution valve friction sealing, ceramic filter plate is connected with the rubber tube is aging or exfoliation, ceramic filter plate rupture.

Q:Ceramic filter cleaning, sulfuric acid cleaning: Can be washed with chromic acid lotion. The effect is better

Q:What is the reason that ceramic filter does not absorb mineral powder?: One is leakage, two is no liquid output or output weakness, pressure is too low, cleaning effect is not good, the pressure is too large, will cause damage to the filter plate and reduce the slurry concentration. The recoil pressure is regulated by the pump loop valve and the pressure regulating valve.

Q:What is the working pressure of the ceramic filter?: Generally speaking, there are two kinds of working pressure of ceramic filter: vacuum pressure and reverse flushing pressure.

Q:Common troubles of ceramic filter: (1) low vacuum, can not meet the production requirements. The main reason is the vacuum pipeline leakage, vacuum pump circulating water is not enough, vacuum pump impeller wear and tear, distribution head wear, ceramic filter plate damage, filtrate tank drainage valve is not closed, pulp trough material level is lower;(2) low or fluctuating backwash water pressure. The main reason is the blockage or leakage of the backwash water pipe system and the distribution of head wear;(3) the liquid level of the filtrate tank is high. The main reason is that the circulating water pump impeller or pump shell wear, pressure is insufficient, so that the drain valve can not open or drain valve itself failure, and filter barrels and circulating water pipe between the leakage;

Q:Can the plate filter press pass through the filter plate?: Specific, it is necessary to choose the filter characteristics according to different materials. Plate and frame filter press: plate and frame filter press is an industrial realization of solid, liquid separation, plate and frame filter press is suspension, liquid-solid, liquid two phase, applied to chemical, ceramics, oil

Q:The working principle of ceramic filter: The working principle and mechanism and the shape of ceramic filter disk vacuum filter is similar to that in the pressure under the action of suspension by filtration medium, particles are trapped cake is formed at the surface of the medium, and the liquid through a filter medium outflow, reached the purpose of solid-liquid separation. The difference is that the filter medium of ceramic filter plate with microporous capillary effect, the capillary force in the pores is larger than the vacuum force applied to microporous keep full liquid state, no matter under what circumstances, the ceramic filter plate does not allow air through, because there is no air through solid-liquid separation, low energy consumption, vacuum a high degree of.

Q:Ceramic filter ceramic plate blockage, productivity reduction, how to clean, to achieve the best effect cleaning problems: Replace ceramic filter plate:Different users because of pulp particle size and different characteristics, the service life is long and short of ceramic filtering plate. For the use of a long time and after the method 1 and 2, the effect of slurry suction is still very poor, we should consider replacing the new ceramic filter board.

Q:Why does not the iron filter of the ceramic filter work?: The ore condition has changed, such as high concentration of material, fine grain size and increase of mud content.

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